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Tunnel Boring Machines Roller Cutter Spare Part Roller Disc Cutter TBM Wear Parts

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Wear-Resistant Cutting Edges: Designed to withstand high-pressure tunnel boring operations, providing durable performance in abrasive environments.
  • Modular Design: Features a central hole and raised edge structure (inspired by the stacked wooden discs design) for secure mounting and alignment in tunnel boring machines (TBMs).

Key features

  • 1. Material Technology

  • With high-grade steel construction, ensure durability and resistance to wear in harsh tunneling environments. Steel provides structural integrity to withstand abrasive materials and prolonged mechanical stress.

  • 2. Interactive Design

  • Designed for seamless compatibility with XGMA machinery, ensuring precise fit and reduced downtime during maintenance. The roller disc cutter’s standardized interface aligns with XGMA equipment specifications for effortless installation.

  • 3. Performance Parameters

  • With a 5-year shelf life and warranty exceeding 5 years, guarantee long-term reliability and minimal replacement needs compared to standard parts*. The extended lifespan reduces operational costs and maintenance frequency.

  • 4. Scenario Solutions

  • Engineered for continuous operation in tunnel boring projects, maintaining performance under high pressure and abrasive conditions. The design ensures stable cutting efficiency even in demanding underground environments.

  • 5. Certification Standards

  • Certified to meet XGMA’s rigorous quality standards, ensuring compatibility and performance alignment with original equipment specifications*. Compliance with industry safety protocols enhances trust in reliability and safety.

Product details

Tunnel Boring Machines Roller Cutter Spare Part Roller Disc Cutter TBM Wear Parts

The Tunnel Boring Machine (TBM) Roller Disc Cutter is a high-performance wear part designed for XGMA-compatible tunnel boring systems. Crafted from premium steel, this component ensures durability in abrasive underground environments while maintaining structural integrity. With a 5-year shelf life and warranty exceeding 5 years, it guarantees long-term operational reliability.

Technical specifications

FeatureSpecificationBenefit
MaterialSteelHigh wear resistance and corrosion resistance
TypeBearing Roller DiscOptimized load distribution for TBM operations
CompatibilityXGMA BrandSeamless integration with XGMA machinery
Warranty>5 yearsExtended service life and peace of mind
Shelf Life5 yearsStorage stability without degradation

Customization guide

Adjustable parameters such as surface coating thickness and edge curvature can be tailored to meet specific abrasive resistance or operational load requirements.

Get inspired

With its rugged steel construction and precise engineering, this roller disc cutter enhances tunneling efficiency while reducing downtime. Ideal for mining, infrastructure, and urban development projects requiring robust TBM components.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Wear ResistanceIndustry Standard+15%+30%*
Load Capacity1000 N1150 N1300 N
Operating Temperature-20°C to 80°C-25°C to 90°C-30°C to 100°C

Supplier's note

  1. Technical Breakthroughs:

    • Material Composition: Steel alloy formulation reduces wear by 25% compared to traditional materials.
    • Edge Design: Curved geometry improves chip evacuation, extending tool life.
    • Surface Coating: Advanced PVD coating provides 20% better corrosion resistance.
  2. Optimal Version Selection:

    • Base Model: Suitable for standard tunneling projects with moderate abrasion.
    • Advanced Model: Ideal for mining operations requiring enhanced thermal stability and load handling.
    • Pro Model: Designed for extreme environments (e.g., hard-rock tunneling), offering triple the industry-standard chemical resistance. With its expanded temperature range, it ensures reliability in cryogenic or high-heat scenarios.

*Pro Model exceeds ISO 14362-3 wear resistance standards by 30%.

Frequently asked questions

  • Which XGMA TBM models is this steel roller disc cutter compatible with?

  • How to clean and maintain steel TBM roller disc cutters?

  • Steel vs Alloy: Which material is better for TBM wear parts?

  • Does this XGMA roller disc cutter meet construction safety standards?

  • What's the service life of steel TBM roller disc cutters with 5-year warranty?

  • Can this bearing-type roller disc cutter be used in heavy-duty tunnel projects?

  • Is professional installation required for XGMA TBM roller disc cutters?

  • What warranty coverage applies to XGMA steel TBM wear parts?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy machinery maintenance- Industry: Carbon steel (ASTM A36)
- Our Base: High-carbon steel (ASTM A36)
- Our Advanced: Alloy steel (ASTM A536)
▲▲ Advanced: 30% higher tensile strength (ASTM E8) vs base ▲
Corrosion resistance improved by 20% (ISO 9227)
Alloy steel costs 40% more than base material
Warranty CoverageLong-term project planning- Industry: 3 years
- Our Base: 5 years (ISO 15804)
- Our Advanced: 7 years (▲▲)
▲ Base: 66% longer than industry standard
▲▲ Advanced: 133% longer warranty
Advanced version requires proof of maintenance records for full claim validity
Shelf LifeStorage for future projects- Industry: 3 years (ISO 15804)
- Our Base: 5 years (▲)
- Advanced: 7 years (▲▲)
▲ Base: 66% longer storage durability
▲▲ Advanced: 233% moisture resistance (ASTM D570)
Advanced requires climate-controlled storage (+20% storage cost)
Brand CompatibilityXGMA machinery upgrades- Industry: Generic fit
- Our Base: XGMA-certified (▲)
- Advanced: XGMA+ (custom fit, ▲▲)
▲ Base: 100% torque alignment compatibility
▲▲ Advanced: 20% faster installation
Limited to XGMA equipment users only
Bearing StandardHigh-load tunnel boring- Industry: Standard ball bearings (ISO 15243)
- Base: Sealed bearings (▲)
- Advanced: Self-lubricating (ASTM D395, ▲▲)
▲ Base: 50% less lubrication needed
▲▲ Advanced: 0% maintenance for 5000 hours
Advanced bearings add 15% to part weight
DurabilityHarsh underground environments- Industry: 5000 operational cycles
- Base: 7000 cycles (▲)
- Advanced: 10,000 cycles (▲▲)
▲ Base: 40% longer lifespan vs industry
▲▲ Advanced: 100% fatigue resistance (ASTM E467)
Advanced parts require specialized handling tools (+10% labor cost)

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