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Universal NC Machine Tool Application Bender Tooling for Press Brake Product Category Moulds

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Bending & Shaping: Designed for press brake operations, enabling accurate bending and forming of metal sheets using CNC-controlled movements.
  • Versatile Die Prism System: Equipped with a steel die prism and application bender tooling to create complex angular and curved surfaces, ideal for structural components.
  • CNC Integration: Compatible with CNC systems for automated, high-precision manufacturing processes.

Key features

  • 1. High-Strength Steel Construction for Enhanced Durability

  • With a corrosion-resistant steel body, ensure structural integrity and longevity even under heavy industrial loads*. Compared to conventional alloy materials, this design reduces wear and tear in demanding manufacturing environments.

  • 2. CNC-Controlled Precision for Multi-Program Flexibility

  • With CNC-driven precision engineering, achieve accurate bends and adapt to multi-program presets* for rapid adjustments between projects. This surpasses manual tooling in speed and consistency.

  • 3. Optimized Die Geometry for Faster Setup Times

  • Engineered with streamlined die geometry, reduce setup times by ~20%* compared to standard press brake tooling. This accelerates production cycles for both small-batch and high-volume workflows.

  • 4. Universal Application for Diverse Industrial Needs

  • Designed for industrial press brake operations, seamlessly adapt to commercial, workshop, or factory settings*. Its modular design supports varied production demands, from prototyping to mass manufacturing.

  • 5. Compliance with Industrial Safety Standards

  • Constructed to meet rigorous industrial safety and quality standards*, ensuring reliable performance in harsh environments. Prioritizes operator safety and equipment longevity.

Product details

Universal NC Machine Tool Application Bender Tooling for Press Brake Product Category Moulds

The Universal NC Machine Tool Die Prism is a precision-engineered component designed for press brake applications. Crafted from high-strength steel via CNC manufacturing, it combines angular and curved surfaces for optimal structural integrity and adaptability. This tooling ensures seamless integration into industrial workflows, offering durability and precision for demanding manufacturing environments.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-strength steelWithstands heavy loads and harsh conditions
DesignAngular geometry with flat/curved surfacesPrecise fit for complex assemblies
PrecisionCNC-machined to ±0.1mm toleranceEnsures accuracy in bending operations
Load CapacityUp to 5000 NSupports heavy-duty industrial use
CompatibilityStandard press brake interfacesPlug-and-play integration with machinery

Customization guide

Adjustable parameters include:

  • Dimensions: Tailor length/width to fit specific press brake models.
  • Surface Treatments: Add anti-corrosion coatings or heat treatments for specialized environments.
  • Hole/Slot Patterns: Customize mounting points for unique assembly requirements.

Get inspired

Use this tooling to streamline production in automotive, construction, or aerospace industries. For example, its flat surface can support precise sheet metal bending, while its curved edges ensure compatibility with automated machinery.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Precision±0.1mm±0.085mm (+15%)±0.07mm (+30%)*
Load Capacity5000 N6000 N7500 N
DurabilityStandard steelHardened steelNitrided steel**

Supplier's note

  1. Technical Breakthroughs:

    • Precision: CNC machining reduces tolerance to ±0.07mm (Pro), enabling ultra-accurate bends.
    • Durability: Nitrided steel in the Pro model triples wear resistance compared to industry standards.
    • Customization: Modular design allows rapid adjustments for niche applications.
  2. Version Selection Guidance:

    • Base Model: Ideal for small workshops requiring standard precision (e.g., general sheet metal fabrication).
    • Advanced Model: Suitable for medium-scale production needing enhanced load capacity (e.g., automotive parts manufacturing).
    • Pro Model: Best for heavy industrial use (e.g., aerospace or construction equipment) where extreme durability and precision are critical.

    With the Pro model’s nitrided steel, you can handle abrasive materials 3x longer than conventional tools. Paired with ±0.07mm precision, this ensures flawless bends even in high-volume production.

*+30% improvement over Base Model.
**Nitrided steel achieves 1200 HV hardness, exceeding industry-standard 850 HV.

Frequently asked questions

  • Which Universal NC Machine Tool model is best suited for small workshop press brake operations?

  • How do I maintain the steel die prism to prevent wear during press brake use?

  • Steel vs. Aluminum Die Prisms: Which is better for heavy-duty press brake applications?

  • Can I customize the dimensions of the Application Bender Tooling for my specific press brake?

  • Is the mould material FDA/ISO-certified for food-grade press brake applications?

  • Which Universal NC Machine Tool model handles high-volume automotive press brake production?

  • What safety features do your steel press brake toolings include?

  • Does the Application Bender Tooling support multi-axis bending for complex sheet metal projects?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
CNC Press BrakesHigh-volume production, aerospace±0.02mm accuracy (ISO 2768-mk), 60 strokes/min (ASTM B311), ▲▲▲ (vs Industry Standard 0.1mm)High precision, automation, repeatabilityHigher cost, complex setup
Hydraulic Press BrakesHeavy-duty automotive manufacturing100-ton capacity (ISO 371-1), 0.5mm accuracy, ▲ (vs Mechanical 0.8mm)High force, versatile material compatibilitySlower cycle times, energy-intensive
Mechanical Press BrakesSmall-scale metal fabrication50-ton capacity (ASTM F436), 0.8mm accuracy, ▲ (base model)Low cost, simple maintenanceLimited precision, manual operation
Servo-Electric BrakesPrecision medical device production±0.01mm accuracy (ISO 2768-mk), 45 strokes/min, ▲▲▲ (vs Hydraulic)Silent operation (43 dBA), energy efficiencyHigher price, requires skilled technicians
Pneumatic Bender ToolingPrototyping, light industrial use20-ton capacity (ISO 371-1), 1.2mm accuracy, ▲ (vs Manual)Portable, easy setupLow force capacity, air compressor dependency
Hybrid Press SystemsCustom fabrication, mixed production80-ton capacity (ASTM A36), ±0.03mm accuracy, ▲▲ (vs CNC Base), dual power optionsFlexible power modes (hydraulic/electric), adaptable to varied workflowsComplex operation, higher maintenance requirements

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