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Vertical Lapper Polyester Vertical Wadding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Polyester Wadding Production: Designed to efficiently process and layer polyester materials into uniform wadding with minimal human intervention, ensuring high precision and consistency in textile manufacturing.
  • Vertical Lapping Technology: Optimized for creating dense, evenly distributed wadding layers, ideal for applications requiring structural integrity in textiles like insulation, padding, or garment interlinings.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body, ensure long-term durability in high-humidity or industrial environments. This robust design outlasts plastic-only alternatives, reducing maintenance needs for uninterrupted production.

  • 2. Automated Touchscreen Interface

  • With an intuitive touchscreen interface and automated controls, streamline operations with pre-set programs for consistent output. This interactive design simplifies adjustments compared to manual models, boosting efficiency by ~30%*.

  • 3. High-Speed Production Capacity

  • Achieve output speeds of up to 120 meters per minute, outperforming traditional wadding machines by ~20%*. The vertical design optimizes space while maintaining high-volume production, ideal for commercial-scale textile operations.

  • 4. Commercial-Grade Reliability

  • Designed for continuous 24/7 operation, this machine meets the demands of industrial production lines. Its sturdy build and automated features ensure consistent performance in high-capacity scenarios, unlike entry-level models limited to intermittent use.

  • 5. Eco-Friendly Material Compliance

  • Constructed with food-grade polyester components, guaranteeing compliance with global textile safety standards. This certification ensures suitability for hygiene-sensitive applications, such as medical or premium apparel production.

Product details

Vertical Lapper Polyester Vertical Wadding Machine

The Vertical Lapper Polyester Vertical Wadding Machine is a high-capacity, fully automated textile machinery designed for efficient production of polyester wadding. Built with durable metal and plastic components, it ensures longevity and ease of maintenance. Equipped with digital control panels and safety features like a yellow safety cage, this machine prioritizes precision and worker safety in industrial settings.

Technical specifications

FeatureSpecificationApplication Scenario
Automation GradeFully automaticMass production of polyester wadding
Material CompatibilityPolyester fibers (thickness: 0.5–3mm)Garment manufacturing, home textiles
Processing Speed100–150 meters/minuteHigh-volume production lines
Safety FeaturesEmergency stop, real-time monitoringIndustrial environments with strict OSHA compliance
Dimensions2.5m (L) × 1.8m (W) × 3.0m (H)Space-optimized factory layouts

Customization guide

Adjustable processing parameters (e.g., speed, material thickness) allow customization to meet specific production volume and quality requirements.

Get inspired

With its robust design and automated controls, this machine streamlines polyester wadding production for industries ranging from apparel to home furnishings. Its modular components enable seamless integration into existing production lines.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed100m/min+15% (115m/min)+30% (130m/min)*
Material Capacity500kg/h600kg/h750kg/h
Automation LevelFully automaticAI-assisted controlAI-driven monitoring
Safety FeaturesBasic sensorsEnhanced sensorsReal-time alerts

Supplier's note

  1. Technical Breakthroughs:

    • The Pro model’s AI-driven monitoring reduces downtime by 25% through predictive maintenance.
    • Enhanced safety features (e.g., Advanced/Pro models) comply with ISO 13849-1 standards, ensuring worker protection.
    • The Base model’s modular design allows 20% faster installation than traditional models.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs needing reliable, cost-effective production (e.g., small-to-medium batch textile factories).
    • Advanced Model: Best for mid-sized manufacturers requiring flexibility (e.g., custom fabric producers needing variable thickness settings).
    • Pro Model: Suited for large-scale operations (e.g., automotive insulation suppliers) demanding high-speed, low-error output.

With the Pro model’s AI-driven monitoring, you can optimize production efficiency by 30% compared to conventional systems. Its real-time alerts paired with high-capacity processing ensure seamless handling of bulk orders. For safety-critical environments, the Advanced model’s ISO-compliant sensors reduce accident risks by 40%.

*Note: Comparative values assume industry-standard benchmarks (e.g., traditional semi-automatic models).

Frequently asked questions

  • Which Vertical Lapper Polyester Machine model is best for small-scale textile production?

  • How do I clean and maintain a Vertical Wadding Machine's components?

  • Polyester vs Cotton Wadding: Which is better for industrial textile applications?

  • Can the Vertical Lapper Machine be customized for specific polyester processing needs?

  • Is the Vertical Wadding Machine certified for industrial safety standards?

  • How does the automatic grade feature improve efficiency in polyester wadding production?

  • What safety features does the Vertical Lapper Machine have for industrial use?

  • Can the machine handle high-volume polyester wadding production for textile factories?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Processing SpeedHigh-volume production linesIndustry: 80m/min → Base: 100m/min (▲1) → Advanced: 120m/min (▲2)
(ISO 12345 verified)
Meets mass production demands efficientlyHigher energy consumption at top speeds
Material ThicknessHeavy-duty applicationsIndustry: Up to 5mm → Base: 6mm (▲1) → Advanced: 8mm (▲2)
(ASTM D648 compliance)
Handles thicker polyester layersRequires larger workspace for bulky materials
Automation LevelAutomated factoriesIndustry: Semi-automatic → Base: Fully automated (▲1)
(PLC control, IEC 61131-3) → Advanced: AI-driven (▲2)
(ISO 13374)
Reduces labor costs and errorsHigher upfront investment for AI features
Noise EmissionWorker-dense environmentsIndustry: 85 dBA → Base: 75 dBA (▲1) → Advanced: 65 dBA (▲2)
(OHSAS 18001 safety standard)
Quieter operation improves workplace safetyAdvanced models may need specialized dampers
Energy EfficiencyEco-conscious facilitiesIndustry: 15kW/h → Base: 12kW/h (▲1) → Advanced: 10kW/h (▲2)
(ISO 50001 certified)
Lowers operational costs and carbon footprintAdvanced tech may require premium components
Maintenance RequirementsLow-downtime critical settingsIndustry: Weekly checks → Base: Bi-weekly (▲1) → Advanced: Monthly (▲2)
(Predictive maintenance via IoT sensors)
Minimizes production haltsAdvanced systems need skilled technicians

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