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Viscous Material Cooling Crystallizer Shortening Margarine Scraper Surface Heat Exchanger Butter Votator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Viscous Material Processing: Designed for controlled cooling, crystallization, and heat exchange of viscous substances like margarine, butter, and shortening.
  • Tube Structure Efficiency: Stainless steel tubular design ensures precise temperature regulation and optimal heat transfer during material processing.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With corrosion-resistant stainless steel construction, ensure durability in harsh industrial environments*

  • 2. Automated Touchscreen Controls

  • With automated touchscreen controls, adjust parameters for precise temperature and pressure management*

  • 3. High-Efficiency Tube-Based Heat Exchange

  • The tube-based design enables rapid heat exchange, cooling viscous materials up to 30% faster than traditional models*

  • 4. Commercial-Grade Continuous Operation

  • Engineered for continuous operation in commercial food processing, maintaining efficiency under high-volume demands*

  • 5. Food-Safety Aligned Materials

  • Constructed with food-grade compliant materials, meeting safety standards for food processing applications*

Product details

Viscous Material Cooling Crystallizer Shortening Margarine Scraper Surface Heat Exchanger Butter Votator

The Viscous Material Cooling Crystallizer is a stainless steel heat exchanger designed for efficient processing of margarine, butter, and similar viscous materials. Its tubular structure and automated features ensure precise temperature control and durability in high-pressure environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel 316L (corrosion-resistant)Harsh chemical/food processing industries
StructureTubular design with cylindrical tankHigh-pressure heat exchange in food/pharma
Warranty1 yearGeneral industrial use
Pressure ResistanceUp to 200 PSI (Pro model)Heavy-duty chemical processing

Customization guide

Adjustable parameters include:

  • Tube length/diameter to optimize cooling capacity for specific material viscosities.
  • Material thickness to meet varying pressure requirements.
  • Control system upgrades for enhanced automation in precision processes.

Get inspired

With its corrosion-resistant stainless steel and tubular design, this crystallizer enables efficient heat exchange in demanding environments. Whether shortening margarine or crystallizing butter, the system ensures consistent quality and safety.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cooling EfficiencyStandard rate+15% faster cooling+30% faster cooling*
Pressure Resistance100 PSI150 PSI200 PSI
Automation LevelManual controlsSemi-automatedFully automated
Chemical ResistanceIndustrial gradeEnhanced (food-safe)Premium (pharma-grade)

Supplier's note

  1. Key Breakthroughs:

    • Stainless Steel 316L: Withstands corrosive chemicals 20% longer than standard grades.
    • Tubular Design: Reduces heat loss by 15%, improving energy efficiency.
    • Automated Controls: Enables real-time temperature adjustments for precise crystallization.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale food producers needing basic cooling (e.g., dairy plants).
    • Advanced Model: Suitable for medium-sized chemical facilities requiring food-grade safety and 15% faster processing.
    • Pro Model: Best for high-pressure pharma or industrial applications. Its triple-industry-standard chemical resistance ensures safe handling of aggressive materials. Pair with its 200 PSI rating for robust, long-term use.

Frequently asked questions

  • Which model of viscous material cooling crystallizer is best for margarine production?

  • How do I clean and maintain a scraper surface heat exchanger for butter processing?

  • Stainless steel vs carbon steel: Which is better for food-grade heat exchangers?

  • Can I customize the tube structure of a shortening crystallizer for specific capacity needs?

  • Is the butter votator heat exchanger material FDA-approved for food safety?

  • What's the warranty coverage for a margarine cooling crystallizer's stainless steel components?

  • How does the scraper surface design improve heat exchange for high-viscosity materials?

  • Which industries use the viscous material votator for shortening and margarine processing?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material QualityChemical Processing, Food ManufacturingIndustry Standard: Carbon Steel (ASTM A36)
Our Base: 304 Stainless Steel (ASTM A240)
Our Advanced: 316 Stainless Steel (ASTM A240)
Base: 2x corrosion resistance vs Industry ▲▲ Advanced: 3x corrosion resistance, marine-grade durabilityHigher upfront cost for stainless steel variants
Structural DesignHigh-Viscosity Material HandlingIndustry: Plate Heat Exchanger (ISO 9908)
Base: Single-Tube (ISO 9917)
Advanced: Double-Tube + Baffles (Custom)
Base: 15% better viscous flow handling ▲▲ Advanced: 30% pressure resistance boostLarger footprint for tube designs
Thermal EfficiencyRapid Cooling/CrystallizationIndustry: 400 W/m²K
Base: 500 W/m²K
Advanced: 600 W/m²K (ISO 9806)
Base: 25% faster cooling ▲▲ Advanced: 40% energy savings via optimized bafflesHigher energy demand for advanced models
Noise LevelNoise-Sensitive EnvironmentsIndustry: 60 dBA (ISO 3744)
Base: 50 dBA
Advanced: 45 dBA (with acoustic insulation)
Base: 16% quieter ▲▲ Advanced: 25% quieter than IndustryAdvanced model adds 10% weight for insulation
MaintenanceHygienic Cleanliness RequirementsIndustry: Moderate (semi-annual cleaning)
Base: Easy (smooth surfaces, 30min clean)
Advanced: Very Easy (modular, 15min clean)
Base: 50% faster cleaning ▲▲ Advanced: 75% reduced downtimeAdvanced design requires specialized tools for disassembly
WarrantyLong-Term Investment PlanningIndustry: 2 years
Base: 1 year
Advanced: 2 years (extended coverage)
Advanced: Matches Industry standard warranty ▲▲ Advanced: 24/7 support includedBase model has shorter coverage

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