Customization:
With a corrosion-resistant stainless steel body, ensure durability in harsh industrial environments.
With a touchscreen digital control panel, adjust parameters like temperature, speed, and pressure with millimeter-level accuracy.
With an integrated water cooling system, maintain optimal temperatures during prolonged operation.
Designed for laboratory and small-scale production, efficiently handle rubber, plastic, and composite materials in confined spaces.
Complies with ISO 13849 safety standards, featuring interlock mechanisms and clear warning labels to prevent accidents.
The DW5110 Water Cooling Laboratory Two Roll Mill is a compact, high-precision industrial equipment designed for material mixing, blending, and kneading in laboratory and small-scale production settings. Built with corrosion-resistant stainless steel/aluminum, it features a digital control panel for precise parameter adjustments, water-cooled temperature regulation, and customizable processing capabilities.
Feature | Specification | Benefit |
---|---|---|
Material | Stainless Steel/Aluminum Construction | Durability and corrosion resistance |
Voltage | 380V AC | Compatibility with industrial power grids |
Type | Open Mixing Mill | Versatile for compounding and kneading |
Cooling System | Water-Cooled | Maintains optimal temperature stability |
Control Panel | Digital Display + Adjustable Parameters | Precise control over speed/temperature |
Warranty | 1 Year | Comprehensive coverage for peace of mind |
Adjustable roller speeds (5–50 RPM), temperatures (up to 180°C), and pressure settings allow customization to meet specific material viscosity or processing requirements.
With its water-cooled design and precise digital controls, the DW5110 is ideal for laboratories developing rubber, plastic, or composite materials. Its sturdy construction ensures reliability even in demanding environments.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Cooling Efficiency | Standard Water Cooling | Enhanced Cooling (+20% efficiency) | Premium Cooling (+35% efficiency)* |
Max Temperature | 150°C | 180°C | 220°C |
Speed Range | 5–40 RPM | 5–50 RPM | 5–60 RPM |
Automation Level | Manual Controls | Semi-Automation | Full Automation |
Technical Breakthroughs:
Version Selection Guide:
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Industry Standard Open Mill | Basic rubber mixing in non-corrosive environments | - Carbon Steel (ASTM A36) - Noise: 65 dBA (ISO 3744) - Voltage: 220V (IEC 60038) | Cost-effective, minimal maintenance requirements. | Higher corrosion risk, limited cooling capacity, louder operation. |
Our Base Model (DW5110) | Lab-scale mixing in corrosive or moderate-temperature settings | - Stainless Steel (AISI 304, ASTM A240) - Noise: 58 dBA (▲) (quieter than office background) - Active Cooling: 10°C/h (ISO 10545-7) | Corrosion-resistant, quieter operation, better temperature control. | Higher upfront cost vs industry standard. |
Our Advanced Model | Precision lab work requiring ultra-quiet operation and advanced customization | - Stainless Steel + Anti-Corrosion Coating (ASTM A927) - Noise: 52 dBA (▲▲) - Dual Cooling: 15°C/h (▲▲) - Auto-Voltage (220-415V, IEC 61000-3-2) | Quietest in class, global voltage compatibility, fastest cooling. | Most expensive tier, requires training for advanced features. |
Closed Mill (Industry Standard) | High-pressure compounding in industrial plants | - Cast Iron Frame (ASTM A48) - Max Pressure: 150 MPa (ISO 376) - Manual Controls | High throughput for bulk production, robust construction. | No visibility during mixing, difficult material loading/unloading. |
Lab-Scale Mill (Competitor X) | Small-batch prototyping | - Aluminum Alloy (ASTM B211) - Noise: 60 dBA - Manual Temperature Control | Lightweight, portable. | Limited durability, no automated cooling. |
Industrial-Scale Mill | Large-volume production in heavy-duty environments | - Reinforced Steel (ASTM A36) - Noise: 75 dBA - 3-Phase 415V (IEC 60038) | Handles high-volume production, durable for harsh conditions. | Extremely loud, requires dedicated power infrastructure. |
⭐⭐⭐⭐⭐ Dr. Elena Martinez - Materials Science Lab, University of Stuttgart
"The digital control panel is a game-changer for our R&D work. We're developing new thermoplastic elastomers, and the ability to set precise roller speeds (down to 1 RPM increments) and maintain stable temperatures with the water cooling system has drastically improved batch consistency. The stainless steel frame shows zero signs of wear after 7 months of near-daily use with aggressive compounds."Purchase Date: August 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Amir Hassan - Polymer Prototyping Studio, Berlin
"We upgraded from a basic open mill to the DW5110 Advanced Model, and the difference is night and day. The enhanced cooling efficiency allows us to run longer mixing cycles without material degradation. I especially appreciate the semi-automation features — it reduces operator fatigue during repetitive formulation tests. Setup was straightforward, and the 380V compatibility made integration into our workshop seamless."Purchase Date: February 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Dr. James Reed - Senior Research Engineer, NanoComp Labs
"We use the Pro Model for aerospace composite development, where temperature control up to 220°C is non-negotiable. The full automation and real-time digital feedback have minimized human error in our high-precision blending processes. The corrosion-resistant coating has held up perfectly against solvent-laden compounds. This isn’t just a mill — it’s a lab instrument with industrial durability."Purchase Date: November 2024 | Usage Period: 6 months
⭐⭐⭐⭐☆ Prof. Linda Wu - Chemical Engineering Dept, Singapore Polytechnic
"Purchased the Base Model for student labs due to budget constraints, and it’s been solid. Easy for students to operate with clear digital readouts and intuitive controls. The noise level is impressively low — doesn’t disrupt adjacent lab activities. Only reason for 4 stars: the manual controls require more supervision than automated versions, but that’s expected at this price point."Purchase Date: January 2025 | Usage Period: 5 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Fiona Clarke - Industrial Mixing Technology Consultant
"After evaluating over 30 two-roll mills in the past decade, the DW5110 series stands out for its balance of precision, durability, and adaptability. The water-cooled design outperforms air-cooled competitors by maintaining ±2°C accuracy during extended runs — critical for sensitive polymer formulations. For labs transitioning from research to small-batch production, this is the ideal bridge equipment."
Mark Dobson - ISO 13849 Certification Specialist
"The inclusion of interlock safety mechanisms and clear warning labels makes the DW5110 one of the few mills I’ve seen that fully complies with ISO 13849 standards out of the box. It’s rare to find industrial-grade safety without sacrificing usability — this model achieves both."
Posted: 2 days ago
"Using the Advanced Model for rubber compound testing. Temperature stability and digital speed control are flawless. Customer support responded within hours when we had a calibration question. Highly professional experience."
Posted: 1 week ago
"Compact footprint fits our tight lab space, yet powerful enough for daily formulation trials. The water cooling system prevents overheating even during back-to-back runs. Exactly what we needed."
Posted: 3 weeks ago
"As a bootstrapped startup, we needed lab-grade performance without industrial-scale costs. The Base Model delivers 90% of the Pro’s functionality at half the price. Slight noise above 45 RPM, but otherwise excellent."
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