| Wet High Intensity Magnetic Separator (WHIMS) | Chromite processing, mineral beneficiation in wet environments | - Magnetic Field Strength: 2.0 T (▲▲ vs Industry 1.5 T) - Separation Efficiency: 95% (ISO 11024) - Noise Level: 75 dB (quieter than lawn mower) | - Achieves 95% purity in chromite recovery - Operates in wet environments for safer material handling | - Higher energy consumption compared to dry separators |
| Dry Magnetic Separator | Iron ore processing, dry mineral sorting | - Magnetic Field Strength: 1.2 T - Feed Rate: 15 T/h (ISO 3082) - Dust Emission: <5 mg/m³ (OSHA compliant) | - Low water requirement reduces operational costs - Suitable for arid regions | - Ineffective for non-magnetic or wet materials - Lower separation efficiency (~70%) |
| Flotation Cell | Copper, lead, and zinc ore processing | - Froth Generation Efficiency: 90% (ASTM D3447) - Chemical Usage: 2.5 kg/ton (EPA compliant) | - Recovers non-magnetic minerals with high precision - Adaptable to diverse ores | - Requires hazardous chemical additives - Higher maintenance for froth mechanisms |
| Jaw Crusher | Primary crushing of large rocks | - Crushing Force: 500 tons (ISO 14687) - Max Feed Size: 1200 mm - Vibration: <5 Hz (ISO 20816) | - Handles oversized materials efficiently - Durable for abrasive materials | - High noise levels (95 dB) and wear on jaws - Limited to coarse crushing |
| Vibrating Screen | Size-based separation of aggregates | - Screening Efficiency: 85% (ISO 3082) - Throughput: 40 T/h (▲ vs Industry 30 T/h) - G-force: 4.5 G (▲▲) | - Rapid size sorting for construction materials - Compact design for space efficiency | - Limited to physical size separation - Requires frequent screen mesh replacement |
| Ball Mill | Fine grinding of minerals | - Grinding Capacity: 20 T/h (▲ vs Industry 15 T/h) - Particle Size: <75 µm (ISO 13320) - Liner Wear Rate: 0.3 mm/h (▲▲) | - Produces ultra-fine particles for high-grade products - Customizable grinding media | - High energy consumption (2.5 kWh/kg) - Wear on liners and media increases costs |