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QIWEI Automatic CNC Two-Station Stator Coil Winder for Micro Motor Cooling Fan Home Appliance Manufacturing

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Automated Winding: Designed to manufacture high-quality stator coils for BLDC motors and generators using CNC technology, ensuring precise copper wire winding patterns for optimal electrical performance.
  • Dual-Station Operation: Equipped with two workstations to streamline production efficiency, enabling simultaneous processing of components for small-scale to medium-volume manufacturing needs.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body, ensure durable operation in industrial environments. This design extends machine lifespan by ~20% compared to traditional models using less robust materials.*

  • 2. Touchscreen Interface with Multi-Program Presets

  • With a user-friendly touchscreen interface and customizable presets, streamline setup and switch between winding programs 30% faster than manual models.* Ideal for adapting to diverse stator coil specifications.

  • 3. Dual-Station CNC Precision for High Output

  • With a two-station CNC system, boost production capacity by up to 50% compared to single-station machines.* Achieve precise, consistent winding for copper coils, ensuring optimal electrical performance.

  • 4. Versatile for Prototyping to Mass Production

  • With programmable automation, switch seamlessly between small-batch prototyping and high-volume manufacturing. Designed to handle varying coil thicknesses and component sizes, outperforming rigid, non-customizable alternatives.*

  • 5. Safety-Certified for Industrial Use

  • With CE certification compliance, guarantee operator safety and meet international standards. Reduces workplace risks compared to uncertified machinery lacking robust safety features.*

Product details

QIWEI Automatic CNC Two-Station Stator Coil Winder for Micro Motor Cooling Fan Home Appliance Manufacturing

The Small Scale Two Station CNC Winding Machine is a high-precision automated solution for manufacturing BLDc stator coils. Designed for small-to-medium production scales, it combines CNC accuracy with safety features to ensure consistent output for electrical components like motors and generators.

Technical specifications

FeatureSpecificationBenefit
CNC Technology2-axis CNC control with programmable presetsEnables precise, repeatable winding patterns for complex stator designs.
Automation LevelFully automatic stator coil windingReduces labor dependency and minimizes errors.
Material HandlingConveyor-fed worktable with copper wire compatibilityStreamlines material movement for seamless high-volume production.
Safety FeaturesGuarded operation zones and emergency stopEnsures operator safety in high-speed operations.
CustomizationAdjustable winding tension/speed via touchscreenAdapts to diverse coil specifications (e.g., wire gauge, pitch).

Customization guide

Adjustable parameters like winding tension (5–50 N) and rotation speed (100–300 RPM) allow customization for specialized needs. For example, lower tension settings suit delicate insulation materials, while higher speeds optimize throughput for mass production.

Get inspired

Ideal for manufacturers needing reliable, cost-effective production of BLDc stator coils. With its compact design and dual-station capability, this machine scales efficiently from prototyping to small-batch manufacturing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Precision±0.1mm±0.08mm (+20%)±0.06mm (+40%)
Max Speed200 RPM230 RPM (+15%)260 RPM (+30%)
CustomizationBasic presetsAdvanced presetsFull parameter tuning

Supplier's note

  1. Technical Breakthroughs:

    • CNC Accuracy: ±0.06mm precision (Pro model) ensures tight tolerances for high-performance motors.
    • Safety Integration: Guarded zones and emergency stops eliminate hazards in high-speed operations.
    • Dual-Station Design: Doubles output without increasing footprint, ideal for space-constrained workshops.
  2. Model Selection Guidance:

    • Base Model: Best for SMEs prioritizing affordability and basic automation (e.g., small workshops).
    • Advanced Model: Targets mid-volume production requiring faster speeds (230 RPM) and more customization (e.g., automotive suppliers).
    • Pro Model: Engineers precision-critical applications (e.g., aerospace components) with 40% tighter tolerances than Base.

With ±0.06mm winding precision, you can achieve high-tolerance stator coils for precision motors. The Pro model’s 260 RPM speed outperforms traditional machines by 30%, reducing cycle times for high-volume orders.

Frequently asked questions

  • Which CNC winding machine model suits small workshops for manufacturing BLDC stator coils?

  • How to maintain the frothing nozzle of the automatic stator coil winding machine?

  • Copper vs Aluminum: Why is copper preferred for stator coils in this machine?

  • Can this CNC stator winding machine be customized for different coil designs?

  • Is the material used in stator coils FDA-approved for food-grade applications?

  • How does the two-station design improve productivity for high-volume stator production?

  • What quality control features does the automatic stator winding machine offer?

  • Can this machine handle both small and large stator coil projects?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume precision productionSemi-automatic (Manual setup) ▲ Fully CNC (PLC, ISO 9001) ▲▲ AI-assisted (ASTM)Reduces errors (±0.01mm tolerance) ▲ Lowers labor costs ▲▲ Real-time adjustments improve efficiencyHigher initial cost; advanced systems require skilled operators (training needed)
Material HandlingHigh-throughput environmentsManual loading ▲ Conveyor (ISO 5208) ▲▲ Robotic arms (ISO 9283)40% faster handling ▲ Automated reduces human error ▲▲ Robotic precision minimizes damageConveyor maintenance costs ▲ Robotic systems need recalibration (every 500 hrs)
Safety FeaturesRegulated industrial settingsBasic guards (OSHA) ▲ Emergency stops (IEC 60204) ▲▲ Smart systems (ISO 13849)90% fewer accidents ▲ Real-time monitoring alerts ▲▲ Predictive hazard detectionAdvanced systems require frequent software updates (monthly)
CustomizationVaried component manufacturingFixed settings ▲ Software-adjustable (ISO 10303) ▲▲ Modular design (ISO 13374)30% faster setup for new designs ▲ Adapts to 5+ coil types ▲▲ Scalable for custom specsCustomization delays initial deployment (2-3 days) ▲▲ Modular reconfiguration costs
Production VolumeMass production needs50 units/hr (ISO 9283) ▲ 100 units/hr (ISO 9283) ▲▲ 150 units/hr (ISO 9283)100% output consistency ▲ Meets 500+ unit/day demands ▲▲ Scales for 1,000+ units/day30% higher energy use ▲▲ Requires larger facility space (200+ sqm)
Quality ControlHigh-quality component demandsManual checks ▲ Sensors (ISO 14644) ▲▲ Automated detection (ISO 13374)98% defect detection ▲ Reduces waste by 25% ▲▲ Zero human error in gradingAdvanced systems need frequent calibration (weekly) ▲▲ Initial setup costs $5k+

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