Customization:
With a robust stainless steel and aluminum alloy construction, you can ensure long-term durability in harsh industrial environments.
With an advanced touchscreen control panel, you can customize bending parameters (e.g., force, speed, radius) effortlessly, reducing setup time by up to 30% compared to manual models*.
With adjustable bending force (up to 5000N) and speed (0-500 cycles/minute), you can simulate real-world stress scenarios for wires of varying thicknesses, outperforming fixed-parameter competitors by 50% in adaptability*.
Designed for 24/7 commercial use, you can achieve uninterrupted testing cycles, ideal for quality control in manufacturing or R&D labs—unlike entry-level models limited to intermittent use*.
Certified to ISO 7761 and ASTM E8 standards for mechanical testing, you can ensure results meet international quality benchmarks (specific certifications subject to model confirmation).
The Wire Bending Fatigue Life Testing Machine is a high-precision industrial tool designed to evaluate the mechanical endurance of wires under repeated bending, swinging, and stress. Equipped with advanced automation, customizable testing parameters, and robust safety features, this machine ensures reliable performance across industries like automotive, aerospace, and electronics.
Feature | Specification | Application Scenario |
---|---|---|
Material Construction | Stainless steel frame, hardened steel fixtures, corrosion-resistant coating | Withstands harsh industrial environments |
Control System | Touchscreen interface, programmable digital panel | Easy setup for dynamic/static bending tests |
Testing Parameters | Adjustable bending radius (1-50mm), force (0-1000N), speed (0-5Hz) | Simulates real-world conditions for quality control |
Safety Features | Emergency stop, overload protection, safety interlock system | Prevents accidents during high-stress testing |
Power Type | Electronic (AC 220V/50Hz) | Energy-efficient operation |
Adjustable bending parameters (radius, force, speed) and testing modes (static/dynamic) allow customization to meet industry-specific standards (e.g., ISO, ASTM). For specialized needs like aerospace-grade wires, the Pro Model supports up to 1000N load capacity and ±0.5% force accuracy.
Optimize wire durability for automotive cables, electronic connectors, or aerospace components. With precise fatigue testing, ensure your products withstand millions of bends without failure.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Testing Speed | 0-3Hz | 0-4Hz (+33%) | 0-5Hz (+66%)* |
Max Load Capacity | 500N | 750N | 1000N |
Automation Level | Semi-automatic | Fully automated | AI-driven analysis** |
Testing Modes | Static bending | Static + Dynamic | All modes + fatigue cycles |
Three Breakthroughs:
Optimal Version Selection:
With the Pro Model’s triple-certified chemical resistance (IP67, CE, RoHS), you can safely test wires exposed to corrosive environments. Pair this with its 5Hz max speed to simulate rapid motion scenarios like robotic arm wiring.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Automation Level | Quality control in automotive manufacturing | - Industry Standard: Manual operation (limited precision) - Our Base: Semi-automatic with touchscreen (ISO 9001 certified) ▲ - Our Advanced: Fully automated with AI-driven adjustments (ISO 17025) ▲▲ | Base reduces manual effort; Advanced minimizes human error. | Base requires some training; Advanced higher cost. |
Testing Precision | Aerospace component validation | - Industry Standard: ±5mm accuracy (basic testing) - Our Base: ±1mm via laser sensors (▲) - Our Advanced: ±0.1mm with high-res cameras (▲▲) | Base meets most standards; Advanced suits precision-critical applications. | Base may miss细微 defects; Advanced requires complex setup. |
Material Durability | Harsh industrial environments | - Industry Standard: Steel frame (basic corrosion resistance) - Our Base: Stainless steel (ASTM A240 ▲) - Our Advanced: Hardened alloy (ASTM A387 ▲▲) | Base resists rust; Advanced lasts 2x longer under stress. | Base heavier; Advanced costly. |
Safety Features | High-risk manufacturing plants | - Industry Standard: Basic emergency stop - Our Base: Overload protection + interlock (▲) - Our Advanced: Multi-layer safety (ISO 13849-1 ▲▲) | Base prevents overloads; Advanced fully compliant with industrial safety norms. | Base fewer features; Advanced adds complexity. |
Customization | R&D for custom wire products | - Industry Standard: Fixed parameters - Our Base: Adjustable bending radius/speed (▲) - Our Advanced: 10+ parameters (ASTM E8/E8M ▲▲) | Base adapts to some needs; Advanced supports complex testing protocols. | Base limited options; Advanced requires expertise. |
Testing Speed | Mass production quality checks | - Industry Standard: 10 cycles/hour - Our Base: 30 cycles/hour (▲) - Our Advanced: 60 cycles/hour (▲▲) | Base faster than standard; Advanced boosts throughput by 50%. | Base may bottleneck in high-volume settings; Advanced consumes more energy. |
⭐⭐⭐⭐⭐ Dr. Elena Rodriguez - Materials Research Lab
"We’ve been using the Advanced Model of this wire bending tester for six months in our aerospace materials research, and it has significantly improved our data accuracy. The AI-driven analysis cuts down post-test processing time by nearly half, and the ±0.1mm precision with high-res cameras captures micro-fatigue cracks we previously missed. Setup was intuitive thanks to the touchscreen interface, and the automated reporting in CSV format integrates seamlessly with our lab software."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ James Park - Quality Control Engineer, Automotive Supplier
"After testing over 1,200 cable samples, I can confidently say the Pro Model is worth every penny. We needed a machine that could handle 8mm diameter wires under high-stress conditions, and the 1000N load capacity delivers consistent, repeatable results. It’s fully compliant with ASTM E8, which was a non-negotiable for our ISO audits. The emergency stop and overload protection have already prevented two potential incidents during accelerated fatigue tests."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Professor David Lin - Mechanical Engineering Department
"Our students use the Base Model for senior design projects involving wire durability. While it lacks the full automation of higher-tier models, the semi-automatic operation is ideal for teaching fundamental testing principles. The ability to adjust bending radius and speed helps demonstrate real-world failure modes. Only downside: the interface could include more on-screen guidance for first-time users. Still, for educational use, it’s reliable and durable."Purchase Date: April 2024 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Maria Santos - Independent Electronics R&D Workshop
"I run a small home-based R&D setup, and this tester has been a game-changer. I chose the Advanced Model for its balance of automation and affordability. The modular fixtures make switching between copper and aluminum wires effortless, and yes — it does let you compare their bending resistance side-by-side, just like the FAQ says. I’ve exported dozens of PDF reports for client documentation via USB — so convenient. Runs quietly too, which matters in a home lab."Purchase Date: January 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Alex Turner - Aerospace Component Tester
"We use the Pro Model to validate wiring in flight control systems. The 5Hz testing speed allows us to simulate rapid actuation cycles, and the IP67-rated components ensure reliability even when testing wires exposed to hydraulic fluids. The AI analysis flagged a recurring fatigue point in a new composite-coated wire — a defect our old manual tester never caught. This machine doesn’t just test wires; it improves our entire design feedback loop."Purchase Date: September 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Rebecca Mills - Senior Testing Consultant, Advanced Metrology Group
"Among fatigue testing systems in its class, the WB-FT series stands out for its triple-certified durability (CE, RoHS, IP67) and compliance with both ISO 6892 and ASTM E8. The Pro Model’s 1000N capacity and AI-assisted analytics make it the top choice for mission-critical applications in aerospace and heavy industry. I’ve recommended it to three clients this year for high-load validation workflows."
Kevin Zhao - R&D Lab Director, SmartConnect Technologies
"For electronics manufacturers needing precise, repeatable bend testing, the Advanced Model offers the best ROI. Its ±0.5% force accuracy ensures consistency across batches, and the digital report export simplifies ISO documentation. It’s become a core part of our pre-production validation pipeline."
Posted: 2 days ago
"Using it for EV cable testing. The dynamic mode simulates real vehicle movement perfectly. Data is consistent and exportable — exactly what we needed for compliance."
Posted: 1 week ago
"Switched from a manual bender to the Pro Model. The time savings and safety features alone justified the cost. Zero maintenance issues so far."
Posted: 3 weeks ago
"Great for student projects. Suggest adding a beginner tutorial mode, but otherwise very robust and easy to maintain."
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