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  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
  • Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange
Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange

Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange

$2380.00-$3380.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Extrusion Control: Designed for high-precision extrusion processes, the crosshead die head enables consistent material flow and shaping for wire cables, with integrated bypass and flange features to optimize pressure distribution and material adhesion.
  • Multi-Material Compatibility: Supports both plastic and steel materials, ensuring versatility in extrusion applications ranging from electrical insulation to industrial component manufacturing.

Key features

  • 1. Material Technology

  • With corrosion-resistant stainless steel and durable plastic components, ensure long-lasting performance and adaptability in diverse environments. The polished finish reduces contamination risks, making it ideal for hygienic applications like food or pharmaceutical processing.

  • 2. Modular Design for Customization

  • With a modular assembly system, customize configurations to suit specific extrusion needs, enabling quick part replacement and reducing downtime by up to 40%. This flexibility supports rapid adaptation to different production requirements.

  • 3. High-Precision Extrusion Performance

  • With a micron-level precision extrusion mould, achieve consistent product quality and dimensional accuracy. The bypass design optimizes material flow, boosting output speed by 25% compared to standard dies.

  • 4. Industrial-Grade Durability & Stability

  • With a robust flange mounting system, ensure stable operation in commercial settings, supporting continuous 24/7 production. The steel-plastic hybrid construction balances strength and weight, outperforming all-plastic alternatives in heavy-duty scenarios.

  • 5. Certified for Safety & Compliance

  • Constructed with food-grade stainless steel components, meet stringent hygiene and industrial safety standards. Ideal for regulated industries like food processing or medical device manufacturing.

Product details

Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange

The Wire Cable Extruder Key Component Extrusion Crosshead Die Head With Bypass & Flange is a precision-engineered mould component designed for high-performance extrusion processes. Built with a stainless steel core and customizable plastic components, it combines durability, corrosion resistance, and adaptability for diverse industrial applications. Its modular design and polished finish ensure seamless integration into extrusion systems while maintaining cleanliness and precision.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionStainless Steel (core) + Plastic (components)Harsh environments, food/pharma production
FinishPolished surface treatmentReduces contamination in cleanrooms
Shaping ModeExtrusion mould & plastic extrusionWire coating, cable insulation
Modular DesignInterchangeable ports and flangesCustomized fluid/material handling
Corrosion ResistanceMeets ASTM A268 (stainless steel)Chemical exposure in manufacturing

Customization guide

Adjustable port configurations and material ratios (steel/plastic) allow tailoring to specific extrusion requirements. For example:

  • Port size/quantity: Customize to match flow rates or material viscosity.
  • Material mix: Increase steel proportion for high-pressure applications or plastic for lightweight setups.

Get inspired

With its precision engineering and modular flexibility, this extrusion die head excels in industries demanding accuracy and adaptability. Whether coating electrical wires or shaping medical tubing, its robust design ensures consistent performance under pressure.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material Mix60% steel / 40% plastic75% steel / 25% plastic90% stainless steel
Port Capacity4 standard ports6 adjustable ports8 customizable ports
Corrosion ResistanceASTM A268 compliant+20% resistance+40% resistance (marine-grade)
Max Pressure300 psi450 psi600 psi

Supplier's note

  1. Key Technical Breakthroughs:

    • Stainless Steel Core: Triple the corrosion resistance of standard alloys, enabling use in chemical processing.
    • Modular Ports: 50% faster assembly/disassembly compared to monolithic designs, reducing downtime.
    • Precision Polishing: Achieves surface roughness ≤0.8 µm, critical for medical-grade extrusions.
  2. Version Selection Guidance:

    • Base Model: Ideal for standard wire coating in low-pressure environments (e.g., automotive cables).
    • Advanced Model: Suitable for food/pharma industries needing 20% higher pressure tolerance and customizable ports.
    • Pro Model: Designed for extreme conditions (e.g., offshore oil rig insulation) where corrosion resistance and 600 psi performance are critical.

With the Pro Model’s marine-grade steel, you can ensure reliability in offshore operations. Pair its high-pressure capacity with polished surfaces to guarantee zero contamination in pharmaceutical extrusion.

Frequently asked questions

  • Which extrusion crosshead die head suits industries requiring corrosion resistance and precision?

  • How to clean and maintain the polished stainless steel surface of the extrusion die head?

  • What are the benefits of stainless steel vs plastic in extrusion mould materials?

  • Can the crosshead die head be customized for specific extrusion needs?

  • Is the extrusion crosshead compliant with food/pharmaceutical industry standards?

  • Which model suits small-scale production vs large industrial setups?

  • How do I replace worn components on the extrusion die head?

  • Why choose a stainless steel extrusion mould over all-plastic alternatives?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-stress industrial applicationsIndustry Standard: Basic steel/plastic composites
Our Base: 304 stainless steel + engineering plastic (ISO 9001)
Our Advanced: 316 stainless steel (ASTM F138) ▲
Base: Durable for general use; Advanced: Corrosion resistance for harsh environments ▲Base: Limited corrosion resistance; Advanced: Higher cost ▲
Surface FinishCleanroom/food-grade environmentsIndustry Standard: Matte finish (Ra ≤1.6 μm)
Our Base: Polished (Ra ≤0.8 μm per ISO 1302)
Our Advanced: Ultra-polished (Ra ≤0.4 μm) ▲
Reduced contamination, easier cleaning ▲Advanced finish requires specialized polishing ▲
Extrusion PrecisionPrecision parts manufacturingIndustry Standard: ±0.02mm tolerance
Our Base: ±0.01mm (ISO 2768)
Our Advanced: ±0.005mm ▲
Meets strict tolerances for high-precision components ▲Base may suffice for standard parts; Advanced requires precise calibration ▲
Heat ResistanceHigh-temperature extrusion processesIndustry Standard: Up to 120°C (ASTM D648)
Our Base: 150°C
Our Advanced: 200°C ▲
Advanced handles hotter materials (e.g., thermoplastics) ▲Base limited to lower-temperature applications ▲
Modular DesignCustomizable production linesIndustry Standard: Fixed configurations
Our Base: 4 configurable ports
Our Advanced: 8 ports + quick-connect adapters ▲
Flexible setup for varied workflows ▲Base requires manual reconfiguration; Advanced adds complexity ▲
Maintenance EaseHigh-throughput environmentsIndustry Standard: Manual disassembly
Our Base: Tool-assisted disassembly
Our Advanced: Quick-release clamps (IEC 60204) ▲
Faster maintenance cycles (15–30% reduction) ▲Advanced requires training for optimal use ▲

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