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  • Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
  • Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
  • Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
  • Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
  • Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector
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Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector

  • 1 - 99 Pieces
    $2.95
  • 100 - 499 Pieces
    $2.67
  • >= 500 Pieces
    $2.40
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Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Break Detection & Automatic Stop: Designed to detect broken yarn in wool spinning and high-speed wind-up processes, automatically halting machinery to prevent defects and material waste.
  • High Sensitivity Proximity Sensing: Utilizes a capacitive/inductive sensor (XS-3 model) with gold-plated brass contacts for precise detection of even minor yarn breaks, ensuring uninterrupted production quality.

Key features

  • 1. Material Technology

    • With gold-plated brass contacts, ensure reliable conductivity and corrosion resistance in harsh industrial environments. ~30% longer lifespan than models with uncoated contacts*

  • 2. Interactive Design

    • With an intuitive built-in switch mechanism, achieve instant response to yarn breaks. No need for manual intervention compared to standard sensors*

  • 3. Performance Parameters

    • With high sensitivity detection, respond to yarn breaks in milliseconds. 2x faster reaction time than traditional sensors*

  • 4. Scenario Solutions

    • With automatic stop functionality, prevent defects and downtime in high-volume textile production. Ideal for commercial use versus manual detection methods*

  • 5. Certification Standards

    • With materials meeting industrial safety standards (e.g., corrosion-resistant brass components), ensure reliable operation in textile machinery. Certifications subject to manufacturer confirmation*

Product details

Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector

The Wool Spinning Machine Break Detection Broken Yarn Automatic Stop High-speed Wind-up Machine Small Cotton Yarn Detector is a precision sensor designed to detect yarn breaks in textile machinery. Featuring high sensitivity and durable construction, it ensures seamless operation in high-speed environments while minimizing downtime.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialBrass contacts (gold-plated), plastic bodyWithstands corrosion and environmental stress in textile plants
SensitivityHigh sensitivity (detects <1mm yarn breaks)Detects subtle yarn fractures in wool/cotton spinning processes
Voltage Range10-30V DCCompatible with standard industrial power systems
Current Rating200mAEnsures stable signal transmission in high-speed machinery
Switch MechanismBuilt-in red-activated toggle switchImmediate stoppage of machinery upon yarn break detection
CableFlexible, durable black cableEasy installation in compact machinery spaces

Customization guide

Adjustable sensitivity thresholds and cable length can be customized to meet specific yarn thickness or machine space requirements.

Get inspired

With its high sensitivity and automatic stop function, this sensor ensures uninterrupted production in textile manufacturing. Prevent costly downtime and maintain quality control by integrating this reliable detection system into your machinery.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Detection Sensitivity0.5mm accuracy+15% (0.43mm)+30% (0.35mm)*
Response Time50ms35ms20ms
Durability Rating5,000hr10,000hr20,000hr
Voltage Range10-30V DC10-30V DC5-35V DC

Supplier's note

  1. Technical Breakthroughs:

    • Gold-Plated Contacts: Enhances conductivity and reduces oxidation, outperforming standard brass by 20% in corrosive environments.
    • Ultra-fast Response Time: The Pro Model’s 20ms reaction time is 60% faster than industry benchmarks, critical for high-speed machinery.
    • Extended Voltage Compatibility: The Pro’s 5-35V DC range accommodates legacy and modern systems, reducing retrofitting costs.

  2. Version Selection Guide:

    • Base Model: Ideal for small-scale textile workshops prioritizing cost-effectiveness.
    • Advanced Model: Suitable for medium-sized factories requiring improved durability and sensitivity for mixed-fiber materials.
    • Pro Model: Recommended for industrial-scale operations with high-speed machinery (e.g., wool/cotton mills), where precision and longevity are critical.

With the Pro Model’s triple-industry-standard durability, paired with its ultra-fast response, you can ensure uninterrupted production even in harsh environments. The Advanced Model’s enhanced sensitivity makes it perfect for detecting delicate cotton blends, while the Base Model provides reliable performance at an entry-level price.

Frequently asked questions

  • Which wool spinning machine break detection sensor suits small textile workshops for cotton yarn?

  • How to clean the metal contacts of the cotton yarn detector to maintain conductivity?

  • Does the cotton yarn detector work with synthetic fibers or only cotton?

  • Can the broken yarn automatic stop sensor be customized for specific yarn thicknesses?

  • Is the XS-3 sensor’s material FDA-approved for textile machinery parts?

  • How to install the high-speed wind-up machine detector in existing spinning equipment?

  • What’s the warranty coverage for the small cotton yarn detector’s sensor components?

  • Which industries benefit most from the automatic stop feature of this yarn detector?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Sensitivity LevelDetecting thin yarn breaks in spinning machinesIndustry: 1-2mm (ISO 10310)
Base: 0.5-5mm (ISO 10310) ▲
Advanced: 0.1-10mm (ISO 10310) ▲▲		▲ Base: Catches finer yarn defects; ▲▲ Advanced: Detects ultra-thin fibersAdvanced may trigger false alarms in dusty environments (requires clean setup)
Response TimeImmediate stoppage during high-speed windingIndustry: 100ms (IEC 60204)
Base: 50ms (IEC 60204) ▲
Advanced: 20ms (IEC 60204) ▲▲		▲▲ Advanced: Reduces yarn waste by 40% in millisecondsAdvanced requires higher power supply (15W vs Base’s 10W)
Operating Voltage RangeCompatibility with diverse textile machineryIndustry: 12-24V DC
Base: 10-30V DC (IEC 60038) ▲
Advanced: 9-36V DC (IEC 60038) ▲▲		▲ Base: Works with legacy systems; ▲▲ Advanced: Universal compatibilityNo direct disadvantage; Advanced adds cost for extended voltage features
Material DurabilityHarsh industrial environments (moisture, dust)Industry: Plastic body + standard contacts
Base: Black plastic + brass contacts (ASTM F1940) ▲
Advanced: Gold-plated brass contacts (ASTM B488) ▲▲		▲▲ Advanced: 50% longer lifespan in corrosive settingsAdvanced version 20% heavier, limiting portability
Detection RangeMonitoring extended yarn paths in large machinesIndustry: 5cm (EN 60947)
Base: 10cm (EN 60947) ▲
Advanced: 15cm (EN 60947) ▲▲		▲▲ Advanced: Covers 3x more area without adding sensorsLonger range may reduce accuracy for pinpoint defects (±2mm tolerance)
Warranty PeriodLong-term reliability for textile machineryIndustry: 12 months
Base: 6 months
Advanced: 12 months ▲▲		▲▲ Advanced: Matches industry standard for peace of mindBase’s 6-month warranty may require frequent replacements under heavy use

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