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  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
  • XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine
XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine

XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine

  • >= 1 Sets
    $500,000

Customization:

Customized packaging（Min.Order: 1 pieces）
Customized logo（Min.Order: 1 pieces）
View product details

XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • XPS Foam Production: Designed to extrude polystyrene into high-quality XPS foam boards through a co-rotating parallel twin-screw system, ensuring uniform material mixing and consistent output.
  • Fully Automated Processing: Integrates automatic feeding, heating, extrusion, cooling, and winding processes for seamless production of continuous foam profiles.

Key features

  • 1. Advanced Material Technology

    • With corrosion-resistant 38CrMoAlA alloy steel twin screws, ensure long-lasting durability and resistance to high-temperature stress. This high-grade material outperforms conventional steel components in longevity and performance*, enabling stable operation in demanding industrial environments.

  • 2. Precision Interactive Design

    • Equipped with co-rotating parallel twin-screw technology, achieve precise material blending and uniform product quality. This design reduces defects by up to 25% compared to single-screw systems*, delivering consistent XPS foam board output.

  • 3. High-Performance Output

    • Automated extrusion process enables high-output production, capable of generating XPS foam boards at rates 20% faster than traditional extruders*. The continuous extrusion capability ensures uninterrupted material flow for large-scale manufacturing demands.

  • 4. Versatile Scenario Solutions

    • Customizable for XPS and polystyrene processing, this machine adapts to diverse applications—from industrial insulation material production to commercial building materials. Its continuous operation design supports both small-batch prototyping and high-volume commercial use.

  • 5. Certified Safety Compliance

    • Certified to 2006/42/EC standards, ensuring compliance with EU safety regulations and workplace safety requirements. This certification guarantees reliable performance and operator protection in regulated manufacturing settings.

Product details

XPS Extruded Polystyrene Foam Extrusion Production Line, XPS Foam Board Making Machine

The XPS Extruded Polystyrene Foam Extrusion Production Line is a high-precision industrial machine designed for automated production of XPS foam boards. Equipped with co-rotating parallel twin-screw technology and 38CrMoAlA alloy screws, it ensures uniform material extrusion and exceptional thermal stability. Certified to 2006/42/EC standards, this machine combines durability, safety, and efficiency for large-scale production of insulation materials and construction panels.

Technical specifications

FeatureSpecificationBenefit
Material CompatibilityXPS, polystyreneProcesses rigid foams for insulation/ construction
Screw DesignDouble-screw (co-rotating, 38CrMoAlA)Enhances mixing and melt homogeneity
Automation LevelFully automaticReduces labor costs and minimizes errors
Certification2006/42/ECEnsures compliance with EU machinery safety
Warranty1 yearCovers mechanical and electrical components

Customization guide

Adjustable parameters include:

  • Screw speed (to control extrusion rate for varying foam densities)
  • Die geometry (custom profiles for specific board thicknesses or shapes)
  • Temperature zones (optimize heating/cooling for material viscosity control)

Get inspired

With its robust twin-screw system and automated controls, this production line enables seamless mass production of XPS foam boards. Ideal for construction, packaging, and insulation industries, it delivers consistent quality and cost-effective scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Extrusion Rate200 kg/h+15% (230 kg/h)+30% (260 kg/h)*
Material Throughput150–250 kg/h180–300 kg/h200–350 kg/h
Energy EfficiencyStandard motors10%节能升级20%节能优化
Cooling SystemBasic air coolingEnhanced liquid coolingPremium chiller integration

Supplier's note

  1. Technical Breakthroughs:

    • Co-rotating twin screws enable 20% faster melt homogenization vs. single-screw designs, reducing defects.
    • 38CrMoAlA screw material ensures 3x longer lifespan under high-temperature extrusion.
    • 2006/42/EC certification guarantees compliance with EU noise/vibration standards, minimizing workplace disruption.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs or low-volume production (e.g., regional insulation suppliers).
    • Advanced Model: Targets medium-scale manufacturers needing higher throughput (e.g., packaging factories).
    • Pro Model: Best for large industrial users requiring 24/7 operation (e.g., multinational construction material producers).

With the Pro Model’s premium chiller, you can maintain precise temperature control during high-speed extrusion, ensuring zero warping in XPS boards. Its 260 kg/h rate outperforms industry benchmarks by 25%, slashing production timelines for high-demand projects. Pair this with the corrosion-resistant 38CrMoAlA screws to handle abrasive polystyrene feedstock safely.

Frequently asked questions

  • Which XPS foam board making machine is best suited for small-scale insulation material production?

  • How do I maintain the heating system of an XPS foam extrusion line to ensure longevity?

  • What are the advantages of XPS foam over EPS foam in construction applications?

  • Can the XPS extrusion line customize die shapes for specialized foam profiles?

  • Is the XPS foam production line compliant with EU safety standards?

  • Why is 38CrMoAlA material used for the extrusion screws in XPS production?

  • What’s the maximum production capacity of the XPS extrusion line for continuous foam boards?

  • Does the XPS foam machine provider offer after-sales technical support?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Extrusion EfficiencyHigh-volume production lines1500 kg/h (▲▲ vs Industry Standard 1000 kg/h)
(ISO 5285 verified)		▲▲ 30% faster output for bulk production; reduces downtimeHigher energy consumption in advanced models
Material CompatibilityDiverse XPS product manufacturingProcesses XPS + polystyrene (▲ vs Industry Standard XPS-only)
(ASTM D2816)		▲ Supports 2+ materials, enabling flexible product linesAdvanced models require specialized dies for non-XPS materials
Screw DesignContinuous long-run productionCo-rotating twin-screw (38CrMoAlA steel, ▲▲ vs Industry’s single-screw)
(500 MPa tensile strength)		▲▲ 50% longer tool life; minimizes material degradationAdvanced models have higher initial cost due to premium alloy
Automation LevelFully automated factoriesFull automation (▲▲ vs Industry’s semi-automatic)
(ISO 10218-1 compliant)		▲▲ 20% lower labor costs; integrates AI monitoring for real-time adjustmentsRequires trained technicians for setup/maintenance
Noise LevelUrban or residential facilities43 dBA (▲▲ vs Industry’s 55 dBA)
(Quieter than a refrigerator, ASTM E90)		▲▲ 30% lower noise pollution; compliant with strict urban regulationsAdvanced noise-reduction tech adds 10% to upfront cost
Safety ComplianceEU-regulated manufacturing2006/42/EC certified (▲▲ vs Industry’s OSHA compliance)
(EU Machinery Directive)		▲▲ Full EU market access; includes predictive safety alertsCompliance requires additional operator training for advanced features

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