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  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
  • XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant
XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant

XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant

  • >= 1 Sets
    $109,361

Customization:

Customized logo(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)

XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • XPS Foam Board Production: Designed to extrude expanded polystyrene (XPS) insulation boards using a single-screw extrusion system, ensuring high-density, uniform foam structures for thermal insulation.
  • Material Processing: Specializes in processing polystyrene resins into rigid foam boards through precise temperature and pressure control, ideal for construction and insulation applications.

Key features

  • 1. Material Technology

  • With a 38CrMoAla alloy screw, ensure corrosion resistance and durability under high-pressure extrusion processes. This high-strength material withstands prolonged use in industrial environments, minimizing wear and tear.

  • 2. Interactive Design

  • With an automated control panel featuring multi-program presets, adjust production parameters quickly for different XPS formulations compared to manual models*

  • 3. Performance Parameters

  • With a 36:1 L/D ratio screw, achieve 20% faster output speeds and uniform extrusion quality compared to standard extruders with shorter screws*

  • 4. Scenario Solutions

  • Designed for continuous commercial operation, ensuring high-volume production with

Product details

XPS Insulation Foam Board Extrusion Line Extruded Polystyrene Foam Board Production Making Machine for Manufacturing Plant

The XPS Insulation Foam Board Extrusion Line is a high-performance single-screw extruder designed for manufacturing extruded polystyrene (XPS) foam boards. With a robust metallic frame and automated control system, it ensures precise material processing, consistent output, and scalability for industrial production.

Technical specifications

FeatureSpecificationBenefit
Extruder TypeSingle-screwEnsures uniform material flow and stability
Screw L/D Ratio36:1Achieves efficient melting and homogenization
Screw Material38CrMoAlAHigh durability and corrosion resistance
Processed MaterialsXPS, PolystyreneVersatile for insulation and construction applications
Automation LevelAutomated control panelReduces manual intervention and errors
Warranty1 yearComprehensive post-purchase support

Customization guide

Adjustable screw L/D ratio and modular components allow customization for varying material viscosities and production volumes. Optimize throughput by selecting die configurations tailored to specific foam density requirements.

Get inspired

With its automated controls and durable construction, this extrusion line enables manufacturers to produce high-quality XPS foam boards for insulation, construction, and packaging industries efficiently and at scale.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity200 kg/h+15% (230 kg/h)*+30% (260 kg/h)*
Energy EfficiencyStandard10% improved20% improved
Automation FeaturesBasic controlsSemi-autonomousFully integrated IoT
Screw L/D Ratio36:136:1 (customizable)40:1 (premium)

Supplier's note

  1. Technical Breakthroughs:

    • 38CrMoAlA Screw Material: Outperforms standard alloys in wear resistance, extending tool life by 40%.
    • 36:1 L/D Ratio: Matches industry benchmarks for XPS extrusion, ensuring optimal melt uniformity.
    • IoT Integration (Pro Model): Enables real-time monitoring and predictive maintenance, reducing downtime by 25%.
  2. Version Selection Guidance:

    • Base Model: Ideal for small-to-medium plants prioritizing cost-efficiency. Its 200 kg/h capacity suits low-volume production or prototyping.
    • Advanced Model: Targets mid-sized manufacturers needing scalability. The customizable L/D ratio and 10% energy savings make it adaptable to seasonal demand fluctuations.
    • Pro Model: Designed for large-scale operations requiring premium output (260 kg/h) and IoT-driven precision. Its 40:1 L/D ratio and 20% energy efficiency boost justify its investment for high-volume insulation manufacturers.

With the Pro model’s 40:1 L/D ratio, you can achieve 20% faster material homogenization than industry standards, ensuring defect-free foam boards. Pair this with IoT monitoring to maintain consistent quality across 24/7 production cycles.

*Comparative values reflect improvements over the Base Model’s specifications.

Frequently asked questions

  • Which XPS foam board extrusion line suits small manufacturing plants?

  • How to clean the die in an XPS extrusion machine?

  • XPS vs EPS insulation: Which is better for construction?

  • Can the XPS extrusion line process different polystyrene grades?

  • What’s the warranty for the single-screw extruder’s components?

  • How does the 36:1 L/D ratio improve XPS production efficiency?

  • Is the XPS extrusion line suitable for high-volume production?

  • Can the extruder be customized for varying production volumes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Extruder TypeMass production of standard XPS boardsIndustry Standard: Twin-screw (24:1 L/D)
Our Base: Single-screw (36:1 L/D)
Our Advanced: Twin-screw (42:1 L/D)
Base: Cost-effective for XPS/polystyrene (ISO 6218)
Advanced: ▲▲ Superior mixing for complex materials
Industry: Higher energy consumption
Advanced: 20% ↑ capital cost
Screw MaterialHigh-stress processing environmentsAll: 38CrMoAlA alloy (ASTM A228)
Advanced: Nitrided surface coating (ISO 3298)
▲▲ Enhanced wear resistance (10x lifespan vs carbon steel)Industry: Lower durability (standard carbon steel)
Material CompatibilityDiverse material processingIndustry: XPS only
Base: XPS/polystyrene
Advanced: XPS/EPS/PP composites
▲▲ Processes 30% more material types (ASTM D6817)Base: Limited to basic polymers
Processing EfficiencyHigh-volume production linesIndustry: 500 kg/h
Base: 800 kg/h (ISO 22008)
Advanced: 1,200 kg/h
▲▲ 40% ↑ output vs Industry StandardAdvanced: Requires specialized operator training
Automation LevelSmart manufacturing environmentsIndustry: Manual controls
Base: Semi-automated (PID control)
Advanced: Full automation (PLC + IoT)
▲▲ Remote monitoring & predictive maintenance (ISO 13374)Base: 20% ↑ labor dependency
Warranty & SupportLong-term operational reliabilityIndustry: 1 year
Base: 1 year (standard)
Advanced: 2 years + on-site service
▲▲ 24/7 technical support networkIndustry: No dedicated service team

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