Material & Durability | Industrial equipment, outdoor applications | Industry Standard: Plastic (ASTM D638 Flexural Strength: 50 MPa) Our Base: Aluminum 6061-T6 + Plastic (ASTM D638: 150 MPa) Our Advanced: Anodized Aluminum 6063 (ASTM B221 Type III) | ▲1: Base offers 3× stronger structural integrity than plastic ▲2: Advanced adds corrosion resistance (salt spray > 1000hrs, ASTM B117) | Base: Slightly heavier than plastic enclosures Advanced: Higher cost (+20% vs Base) |
Pin Configuration | Automotive ECUs, complex wiring systems | Industry Standard: 16-pin (IEC 60603-7) Our Base: 24-pin (MIL-STD-83513 compliant) Our Advanced: 24-pin gold-plated contacts (RoHS-compliant, 50μ" thickness) | ▲1: 50% more pins for high-density connections ▲2: Advanced reduces contact resistance by 40% (≤10mΩ, IEC 60068-2-50) | Base: Requires custom adapters for legacy systems Advanced: Costly for low-pin applications |
Mounting System | Vehicle dashboards, machinery panels | Industry Standard: 2-hole mounting (ISO 5393) Our Base: 4-hole pattern (M4 threaded inserts, ISO 2768) Our Advanced: Adjustable bracket + 6-hole array (customizable pitch) | ▲1: Base doubles stability for vibration-heavy environments ▲2: Advanced allows ±5mm adjustment for tight spaces (EN 60947-1) | Base: Fixed pattern may limit compatibility Advanced: Adds 15% bulk vs Base |
Access Port Design | Cable-heavy installations (e.g., robotics) | Industry Standard: 30mm × 20mm aperture Our Base: 50mm × 30mm (IP54-rated seal, IEC 60529) Our Advanced: 60mm × 40mm + magnetic latch (IP67, MIL-STD-810G) | ▲1: Base accommodates thicker cables (+40% space) ▲2: Advanced prevents dust/water ingress in harsh environments | Base: Less robust in extreme conditions Advanced: Requires precise cable routing |
Weight & Portability | Portable devices, handheld tools | Industry Standard: 350g (plastic) Our Base: 500g (aluminum-plastic hybrid) Our Advanced: 650g (anodized aluminum) | ▲1: Base balances weight/strength for field use ▲2: Advanced adds durability without sacrificing portability | Base: 43% heavier than plastic Advanced: Heavier than competitors’ plastic alternatives |
Environmental Resistance | Harsh climates, marine environments | Industry Standard: Operating Temp: 0°C–70°C (IEC 60068-2-1) Our Base: -20°C–85°C (MIL-STD-810H) Our Advanced: -40°C–105°C + UV resistance (ASTM G154, 1000hrs) | ▲1: Base handles extreme cold/hot climates ▲2: Advanced withstands UV exposure (ideal for outdoor solar systems) | Base: Not UV-resistant Advanced: Requires thicker material (adds cost) |