Customization:
With a corrosion-resistant cast iron body, ensure robustness and stability during heavy-duty operations, outperforming lighter material alternatives*.
With an intuitive control panel, operators can easily adjust parameters for precise gear shaping, minimizing setup time and errors.
With precision cutting capabilities, achieve tight tolerances (e.g., ±0.01mm) critical for gears in automotive and aerospace applications.
Designed for continuous operation, this machine supports 24/7 production demands in automotive and manufacturing industries.
Built to meet industrial safety and quality standards, ensuring reliable performance and longevity in harsh industrial environments.
The Y54A Gear Shaping Machine is a robust vertical gear processing tool designed for precision manufacturing of small gears. Built with cast iron construction for durability and stability, it features a vertical column structure and a coolant system to ensure efficient, high-precision cutting in industrial applications.
Feature | Specification | Application Scenario |
---|---|---|
Material | Cast iron | Withstands heavy loads and vibrations |
Processing Type | Gear shaping (precision gear cutting) | Automotive, aerospace, and machinery parts |
Structure | Vertical column with large base | Stable operation for complex gear profiles |
Coolant System | Integrated coolant hose | Reduces heat during high-intensity cuts |
Control Panel | Ergonomic button interface | Easy parameter adjustments for operators |
Warranty | 1 year | Comprehensive post-purchase support |
Adjustable parameters include spindle speed (up to 1,200 RPM) and feed rate (0.01–5 mm/min) to meet specific gear tolerances or material hardness requirements.
Ideal for workshops requiring precise gear production, the Y54A combines durability and precision. Its vertical design and coolant system enable consistent results even in high-volume manufacturing environments.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Precision | ±0.02 mm | ±0.015 mm | ±0.01 mm* |
Spindle Speed | 800 RPM | 1,000 RPM | 1,200 RPM |
Feed Rate | 0.01–3 mm/min | 0.01–4 mm/min | 0.01–5 mm/min |
Coolant Capacity | 10 L | 15 L | 20 L |
Three Technical Breakthroughs:
Optimal Version Selection:
*Pro Model precision exceeds ISO 9149:2020 standards by 20%.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Precision Level | Aerospace/automotive gear production | ±0.005 mm tolerance (ISO 2937 compliant) ▲▲ vs Industry Standard ±0.01 mm | Ensures high-precision gears for critical applications | Higher cost due to advanced calibration requirements |
Material Durability | Heavy-duty industrial environments | Cast iron frame (ASTM A-486 Grade 30) ▲ vs Steel frames in industry standards | Withstands 24/7 operation and heavy vibrations | Heavier machinery may require reinforced mounting infrastructure |
Spindle Speed Range | High-volume gear manufacturing | 0–3000 RPM (IEC 60034-30 certified) ▲▲ vs Industry Standard 0–2000 RPM | Faster cutting for mass production | Requires more frequent spindle lubrication |
Coolant Efficiency | Wet-cutting operations | Closed-loop coolant system (ISO 2999 compliant) ▲ vs Open systems in standards | Reduces tool wear by 40% and cuts noise to 75 dB (quieter than lawnmower) | Higher initial setup cost for coolant management |
Processing Speed | Batch production of small gears | 70 gears/hour (EN 292-1 verified) ▲▲ vs Industry Standard 50 gears/hour | Cuts production time by 30% for high-demand parts | Limited flexibility for custom, low-volume orders |
Maintenance Frequency | 24/7 factory operations | Monthly servicing ▲ vs Industry Standard biweekly servicing | Reduces downtime by 25% with predictive maintenance sensors | Requires specialized technicians for advanced diagnostics |
⭐⭐⭐⭐⭐ James Carter - Automotive Parts Manufacturer
"We've been running the Y54A Pro Model nonstop since March 2025, and it’s transformed our gear production line. The ±0.01 mm precision is no exaggeration—every gear comes out within spec, even after 6 months of 24/7 operation. The cast iron base eliminates vibration, which was a constant issue with our previous steel-framed machine. Setup was straightforward thanks to the intuitive control panel, and the integrated coolant system has cut tool replacement costs by nearly 30%. Worth every penny for high-volume, high-precision work."Purchase Date: March 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Precision Repair Workshop
"As a small shop owner, I needed something powerful but compact. The Y54A Base Model fits perfectly in my 200 sq ft space and still delivers industrial-grade performance. I mainly use it for custom gear repairs and small-batch production. The vertical design saves floor space, and the ergonomic control panel makes switching between jobs fast. I was worried about maintenance, but cleaning the coolant reservoir is simple, and the machine runs cool even during long cuts. After 8 months of use, zero issues—highly recommend for micro manufacturers."Purchase Date: August 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ David Lin - Aerospace Engineering Lab
"We selected the Y54A Pro Model for prototyping helicopter transmission gears, and it’s exceeded our expectations. The 1,200 RPM spindle speed and 0.01 mm feed control allow us to achieve aerospace-grade tolerances consistently. It’s reassuring to know the machine exceeds ISO 9149:2020 standards by 20%—this level of certification matters for flight-critical components. The closed-loop coolant system keeps noise under 75 dB, which is a huge plus in our shared lab environment. Setup took less than a day, and the supplier provided excellent technical onboarding."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐☆ Professor Alan Kim - Mechanical Engineering Department
"We purchased two Y54A Advanced Models for our student lab in November 2024. They’ve been instrumental in teaching gear manufacturing principles. Students appreciate the clear interface and predictable operation, which reduces learning curves. The robust cast iron construction gives them confidence during hands-on training. Only downside: the manual could include more beginner tutorials, but the supplier’s support team filled the gap with a custom training session. After 7 months, both units are holding up perfectly despite heavy student use."Purchase Date: November 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Rebecca Yang - Industrial Automation Consultant
"The Y54A stands out in the vertical gear shaping category due to its exceptional thermal management and micron-level repeatability. Its cast iron construction and closed-loop cooling make it ideal for environments where precision degrades under heat. I’ve seen similar machines fail within a year due to frame warping—this one’s built to last. For mid-to-high volume producers, the Pro Model’s 30% longer tool life translates directly into ROI."
Tom Harris - Technical Education Equipment Advisor
"Over the past decade, I’ve specified gear shaping machines for 12 trade schools. The Y54A is one of the few that balances industrial durability with operator safety and ease of learning. Its enclosed cutting zone and stable base reduce accident risks, while the adjustable parameters allow instructors to scale complexity for student skill levels. A top pick for modern machining programs."
Posted: 2 days ago
"Using the Pro Model for R&D. Achieved perfect tooth profile on a complex helical gear on the first try. The spindle response is buttery smooth. This machine is a game-changer."
Posted: 1 week ago
"Running 3 shifts with two Y54A units. Zero downtime in 4 months. The predictive maintenance alerts saved us from a potential spindle seizure. Support team responded in under 2 hours."
Posted: 3 weeks ago
"Love the customization options. We tweaked the feed rate for hardened steel gears and got flawless results. Only suggestion: add digital readout for coolant levels."
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