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Z Type Mixer Rubber Compounding Turnkey Project Silicone Sigma Mixer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Rubber Compounding & Mixing: Designed for high-volume silicone and rubber compounding, enabling precise mixing of raw materials for industrial applications.
  • Dual Feeding System: Equipped with front and back feeding methods for flexible material input, enhancing operational efficiency and workflow adaptability.
  • Turnkey Solution: A complete system integrating machinery, automation, and customization to streamline rubber processing projects from start to finish.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • Material Technology

  • 2. Dual-Direction Feeding System

  • Interactive Design

  • 3. High-Output Sigma Mixer Technology

  • Performance Parameters

  • 4. Turnkey Industrial Integration

  • Scenario Solutions

  • 5. Hygiene-Compliant Material Standards

  • Certification Standards

Product details

Z Type Mixer Rubber Compounding Turnkey Project Silicone Sigma Mixer

The Z Type Mixer Rubber Compounding Turnkey Project is a high-performance industrial machine designed for efficient rubber compounding. Built with Hongwang Stainless Steel, it offers corrosion resistance, durability, and hygienic surfaces ideal for food, pharmaceutical, and chemical industries. Its robust design with dual front/back feeding ports and customizable 8K mirror finish ensures versatility in large-scale processing applications.

Technical specifications

FeatureSpecificationBenefit
MaterialHongwang Stainless Steel (304/316)Corrosion-resistant, hygienic, and durable
Feeding MethodDual (front/back) accessFlexible material input for optimized workflow
SizeCustomizable (Contact for dimensions)Scalable to fit production line requirements
CertificationsCE, FDA, ISO 9001Compliance for global industrial standards
Safety FeaturesGuarded mechanical componentsOperator protection and clean operation environment

Customization guide

Adjustable feeding port positions and material thickness parameters to meet special needs for high-viscosity compounds or multi-stage mixing processes. Optional 8K mirror finish enhances hygiene in food/pharma applications.

Get inspired

With its stainless steel construction and dual-feeding design, the Z Type Mixer excels in demanding environments. Use it for silicone compounding in medical device manufacturing or high-volume rubber production in automotive industries.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity500 kg/batch+15% (575 kg/batch)+30% (650 kg/batch)*
Energy EfficiencyStandard12% lower power use20% lower power use
Customization LevelLimitedAdjustable portsFull finish/mixing control

Supplier's note

  1. Three Technical Breakthroughs:

    • Stainless Steel Construction: Triple the corrosion resistance of traditional models, enabling safe handling of aggressive chemicals.
    • Dual Feeding Ports: Reduce downtime by 25% via simultaneous front/back material input.
    • 8K Mirror Finish: Achieve FDA-grade hygiene standards for food/pharma applications.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs with standard production volumes (e.g., small-batch medical tubing).
    • Advanced Model: Best for mid-scale operations requiring energy savings (e.g., automotive gasket production).
    • Pro Model: Designed for large enterprises needing high throughput and precision (e.g., tire manufacturing with silicone blends).

*Pro Model’s 650 kg capacity outperforms industry benchmarks by 20%, ensuring scalability for global supply chains.

Frequently asked questions

  • Which Z Type Mixer model is best for rubber compounding with front/back feeding requirements?

  • How to clean the stainless steel surface of the Z Type Mixer to maintain hygiene?

  • Stainless Steel vs Carbon Steel Mixers: Which is better for silicone compounding?

  • Can the Z Type Sigma Mixer be customized with a mirror finish for pharmaceutical use?

  • Is the Z Type Mixer FDA-approved for food-grade silicone processing?

  • What are the benefits of front vs back feeding in the Z Type Rubber Compounding Mixer?

  • What safety features does the Z Type Mixer have for industrial rubber processing?

  • What does the Z Type Turnkey Project include for installation and maintenance?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Feeding MethodHigh-volume production linesIndustry Standard: Single-side feeding (front/back) ▲ Our Base: Dual-side feeding (front + back) ▲▲ Our Advanced: Fully automated dual-side feeding (ISO 9283)▲ Doubles material intake flexibility ▲▲ Reduces labor for loading/unloadingHigher upfront cost; requires more operator training for advanced systems
Material ConstructionChemical/food processing environmentsIndustry Standard: Carbon Steel ▲ Our Base: 304 Stainless Steel (ASTM A240) ▲▲ Our Advanced: 316 Stainless Steel (ASTM A240)▲ Resists corrosion ▲▲ Meets FDA-grade hygiene standards for sensitive industriesAdvanced grades increase material costs by ~20-30%
Noise LevelNoise-sensitive factories (e.g., hospitals)Industry Standard: 65 dBA (louder than typical workshop noise) ▲ Our Base: 55 dBA (comparable to office noise) ▲▲ Our Advanced: 45 dBA (quieter than a refrigerator)▲ Reduces auditory discomfort ▲▲ Complies with OSHA noise regulationsAdvanced sound dampening adds ~15% weight to the machine
Mixing CapacityLarge-scale rubber production facilitiesIndustry Standard: 5 tons/batch ▲ Our Base: 10 tons/batch (ISO 10780) ▲▲ Our Advanced: 15 tons/batch (ISO 10780)▲ Doubles output per cycle ▲▲ Supports mass production demandsRequires larger installation space and stronger structural support
Automation LevelRepetitive high-volume tasksIndustry Standard: Manual operation ▲ Our Base: Semi-automated controls (IEC 60204) ▲▲ Our Advanced: Fully automated PLC system (IEC 61131)▲ Reduces human error ▲▲ Enables 24/7 operation with minimal supervisionAdvanced systems need specialized technicians for maintenance
Maintenance Requirements24/7 production facilitiesIndustry Standard: 8 hours downtime/month ▲ Our Base: 4 hours downtime/month ▲▲ Our Advanced: 2 hours downtime/month (predictive maintenance via IoT sensors)▲ Reduces downtime by 50% ▲▲ Predictive maintenance minimizes unplanned haltsIoT sensors require ongoing software updates and connectivity

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