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ZDJ Series Claflin Refiner for Paper Pulp Making Machines

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Pulp Refining: Efficiently processes paper pulp using high-strength stainless steel components designed for durability and resistance to corrosion.
  • Industrial Power: Operates at 380V, delivering robust performance for heavy-duty paper pulp production, with customizable configurations to adapt to varying production needs.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a stainless steel body, ensure long-term durability in harsh paper pulp processing environments. ~30% longer lifespan than conventional carbon steel models*.

  • 2. Modular Pipe and Valve Configurations

  • With customizable pipe and valve setups, adapt to diverse production needs. Easier adjustments compared to fixed systems, reducing downtime by up to 25%*.

  • 3. High-Torque Motors for Heavy-Duty Performance

  • With 380V-rated high-torque motors, achieve stable output under heavy loads. 15% more efficient than standard industrial refiners*.

  • 4. Continuous Commercial-Grade Operation

  • With reinforced concrete bases and robust design, support 24/7 continuous operation for large-scale paper pulp production. Ideal for commercial facilities requiring uninterrupted performance.

  • 5. Safety-Certified Industrial Compliance

  • With emergency shut-off valves and reinforced construction, meet stringent industrial safety standards. Exceeds OSHA compliance requirements for machinery stability and operator safety*.

Product details

ZDJ Series Claflin Refiner for Paper Pulp Making Machines

The ZDJ Series Claflin Refiner is a robust industrial solution designed for efficient paper pulp production. Crafted from corrosion-resistant stainless steel and powered at 380V, it ensures durability and reliability in demanding environments. The system’s reinforced concrete base and customizable piping configuration enable seamless integration into large-scale paper processing operations.

Technical specifications

FeatureSpecificationBenefit
MaterialStainless SteelCorrosion resistance and longevity
Voltage380VCompatibility with industrial power grids
Safety FeaturesEmergency Shut-off ValvesRapid response to operational risks
Base ConstructionReinforced ConcreteVibration damping and structural stability
Warranty1 YearComprehensive manufacturer support

Customization guide

Adjustable pipe sizes and valve configurations allow customization to meet specific pulp flow requirements. The modular design supports scalability for varying production volumes.

Get inspired

With its heavy-duty construction and precise engineering, the ZDJ Series optimizes pulp refining efficiency. Whether for small-scale mills or large industrial plants, this refiner delivers consistent performance in harsh conditions.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Power Capacity50 HP+15% (57.5 HP)+30% (65 HP)*
Torque1,200 NmEnhanced (1,400 Nm)Premium (1,600 Nm)
Energy Efficiency85%90%95%

Supplier's note

  1. Technical Breakthroughs:

    • Stainless Steel Construction: Reduces maintenance costs by resisting pulp-induced corrosion.
    • Advanced Torque Design: Ensures uniform pulp consistency even at high speeds.
    • Energy Efficiency: The Pro Model’s 95% efficiency outperforms industry benchmarks by 20%.
  2. Version Selection Guidance:

    • Base Model: Ideal for small to medium mills prioritizing cost-effectiveness.
    • Advanced Model: Suitable for mid-scale operations requiring enhanced torque for dense pulp.
    • Pro Model: Designed for high-volume production facilities needing chemical resistance and ultra-efficiency. With triple the torque of competitors, it excels in abrasive environments.

*Pro Model’s HP rating exceeds industry standards by 30% for unmatched power output.

Frequently asked questions

  • Which ZDJ Series Claflin Refiner model is best suited for small paper mills with limited space?

  • How do I clean and maintain the stainless steel components of the ZDJ Series Claflin Refiner?

  • Why is stainless steel preferred over other materials for Claflin Refiners in paper pulp processing?

  • Can the ZDJ Series Claflin Refiner be customized for specific pulp types like recycled paper?

  • Is the ZDJ Series’ stainless steel material FDA-approved for food-grade paper production?

  • Does the ZDJ Series operate efficiently at 380V in industrial settings with fluctuating power supply?

  • What warranty and support options come with the ZDJ Series Claflin Refiner?

  • How much floor space is required for installing the ZDJ Series on concrete bases?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionPaper Pulp Production, Chemical ExposureIndustry: Carbon Steel (ASTM A36) ▲ Base: Stainless Steel 304 ▲ Advanced: Stainless Steel 316Base: 98% corrosion resistance (ASTM A262) ▲ Advanced: 99.5% resistance (ASTM F1581)Advanced: 20% higher cost due to premium alloy composition
Voltage CompatibilityIndustrial Power GridsIndustry: 220V-380V ▲ Base: 380V ▲ Advanced: 380V-480V (IEC 60038)Advanced: 30% wider voltage tolerance for global deploymentBase: Limited to single-phase systems in some regions
Noise LevelNoise-Sensitive EnvironmentsIndustry: 85 dB (lawnmower-level noise) ▲ Base: 75 dB (office background) ▲ Advanced: 65 dB (library quietness)Advanced: 25% quieter operation (ISO 1996-2)Advanced: Requires additional soundproofing infrastructure
Chemical ResistanceAcidic/Biodegradable Pulp ProcessingIndustry: 20 chemical exposures (ASTM D543) ▲ Base: 50+ exposures ▲ Advanced: 100+ exposures (ASTM F739)Advanced: Withstands 10+ corrosive agents (e.g., sulfuric acid)Base: Limited to non-aggressive chemical environments
Energy EfficiencyEnergy-Constrained FacilitiesIndustry: 85% efficiency ▲ Base: 90% (IEC 60034-30) ▲ Advanced: 95% (ISO 14589)Advanced: 15% lower energy costs over 10,000 hours of operationAdvanced: Requires specialized maintenance training for optimal efficiency
Warranty & MaintenanceHigh-Throughput ManufacturingIndustry: 6-month warranty ▲ Base: 12-month warranty ▲ Advanced: 24-month warranty + predictive analyticsAdvanced: 30% fewer downtime incidents via IoT diagnostics (ISO 13374)Base: No real-time monitoring for predictive maintenance

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