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  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
  • Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU
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Rs485 8DI to 4G Modem Remote Control RTU Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU

  • 1 - 29 Pieces
    $69
  • 30 - 99 Pieces
    $66
  • 100 - 499 Pieces
    $62
  • >= 500 Pieces
    $45

Customization:

Customized logo(Min.Order: 100 pieces)
Customized packaging(Min.Order: 100 pieces)
Graphic customization(Min.Order: 100 pieces)

Rs485 8DI to 4G Modem Remote Control RTU Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Industrial Automation Control: Equipped with 8 digital inputs (DI) and 8 digital outputs (DO), enabling precise monitoring and control of industrial devices, sensors, and machinery.
  • 4G Remote Connectivity: Converts RS485 serial communication to 4G cellular networks, allowing real-time remote monitoring and control for applications where wired infrastructure is unavailable or impractical.
  • Modbus Gateway Integration: Supports Modbus protocol translation, facilitating seamless communication between legacy systems and modern IoT platforms.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a rugged aluminum alloy body, you can ensure durable operation in industrial environments prone to vibration or harsh conditions. This design outperforms plastic-based controllers in longevity and heat dissipation*.

  • 2. Modbus-Compatible Multi-Channel Connectivity

  • With 8 digital inputs (DI) and 8 digital outputs (DO), you can control and monitor up to 16 devices simultaneously—twice the capacity of basic models*. The RS485 interface enables seamless integration with legacy systems.

  • 3. 4G Remote Monitoring for Uninterrupted Control

  • With built-in 4G connectivity, you can access and manage systems remotely in real time, eliminating the need for wired infrastructure. This offers ~50% faster deployment than traditional wired setups* in hard-to-reach locations.

  • 4. CE-Certified Industrial Reliability

  • With CE certification, you can guarantee compliance with EU safety and performance standards, ensuring compatibility for commercial and industrial use in regulated environments.

  • 5. Compact Design for Flexible Deployment

  • With a sleek, wall-mountable form factor, you can install the ZHC495C in tight spaces while maintaining full functionality. Its compact size reduces installation costs compared to bulkier alternatives*.

Product details

Rs485 8DI to 4G Modem Remote Control RTU  Modbus Gateway Wiht 8DO Support MQTT HTTP Protocol 4G to Cloud RTU

The ZHC495C 4G I/O Controller is a rugged industrial automation device designed for remote monitoring and control. Built with aluminum alloy for durability and heat dissipation, it features RS485/Modbus connectivity, 8 digital inputs/outputs, and 4G LTE cellular communication. Certified to CE standards, it enables seamless integration into wireless industrial IoT systems for applications like smart factories, remote facility management, and environmental monitoring.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialAluminum alloy casingWithstands harsh industrial environments
InterfaceRS485/Modbus RTULegacy system integration in automation
4G ConnectivityLTE Cat 4 (up to 150 Mbps downlink)Real-time remote control in remote locations
I/O Channels8 DI (dry contact) + 8 DO (relay)Monitoring sensors and controlling actuators
CertificationCE-compliantEnsures EU market readiness for industrial use

Customization guide

Adjustable parameters include firmware protocols (Modbus, BACnet), I/O channel configurations, and alarm threshold settings. For special needs like extended temperature ranges (-30°C to 70°C) or IP65 protection, contact our engineering team for tailored solutions.

Get inspired

With the ZHC495C’s 4G connectivity and 8 I/O channels, you can:

  • Monitor remote oil wells in real time via cellular networks, eliminating the need for wired infrastructure.
  • Automate irrigation systems in smart agriculture by linking soil sensors to cloud platforms.
  • Reduce downtime in factories by remotely troubleshooting equipment through Modbus diagnostics.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
4G Data Rate100 Mbps+15% (115 Mbps)*+30% (130 Mbps)*
I/O Channels8 DI + 8 DO12 DI + 12 DO16 DI + 16 DO
Operating Temp0°C to 50°C-10°C to 60°C-30°C to 70°C
CertificationsCECE + RoHSCE + ATEX (hazardous areas)

Supplier's note

  1. Three Technical Breakthroughs:

    • 4G LTE Integration: Enables 20% faster data transmission than 3G models, critical for real-time remote control.
    • Modbus RTU Compatibility: Reduces integration costs by supporting legacy industrial systems.
    • CE Certification: Streamlines deployment in EU markets with standardized safety compliance.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale deployments (e.g., smart home automation) where cost-efficiency is prioritized.
    • Advanced Model: Best for mid-sized facilities (e.g., warehouses) needing expanded I/O and broader temperature tolerance.
    • Pro Model: Designed for extreme environments (e.g., offshore platforms) requiring ATEX certification and ultra-wide temperature ranges.

Example: The Pro model’s -30°C to 70°C operating range ensures reliability in Arctic oil fields, paired with its 16 I/O channels to manage multiple sensors and valves simultaneously.

Frequently asked questions

  • Which 4G industrial controller is best for remote monitoring in manufacturing plants?

  • How does the ZHC495C 4G modem handle outdoor remote control applications?

  • Can the ZHC495C support customization for specific industrial protocols?

  • What certifications ensure the ZHC495C’s safety for industrial use?

  • How does the 4G connectivity in the ZHC495C improve remote diagnostics?

  • Is the ZHC495C suitable for replacing wired Modbus gateways in energy systems?

  • What makes the ZHC495C a better choice than basic 4G RTUs?

  • Can I integrate the ZHC495C with existing SCADA software?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material/DesignIndustrial automation, harsh environmentsAluminum chassis (EN 10045 compliant) ▲
Heat dissipation design
Industry Standard: Plastic casing (IP20)
Our Base: Metal chassis (IP54)
Our Advanced: Corrosion-resistant alloy (IP67)
Higher cost compared to plastic alternatives
Heavier for portable setups
ConnectivityRemote sites, mobile monitoringRS485 + 4G LTE Cat.4 (375 Mbps downlink) ▲
Modbus RTU/ASCII support
Industry Standard: Wired-only (RS485)
Our Base: 4G + RS485 hybrid
Our Advanced: 5G + Wi-Fi 6 + RS485 ▲▲
Cellular dependency for remote access
Higher latency vs wired in critical systems
CertificationsEU/Asia marketsCE-certified ▲
RoHS compliance
Industry Standard: No certification
Our Base: CE, RoHS
Our Advanced: CE, FCC, ATEX ▲▲
Limited to regions recognizing specific certifications (e.g., ATEX for hazardous zones)
I/O PortsSensor-heavy systems8DI/8DO (IEC 60947-5-1 compliant) ▲
Expandable via daisy-chaining
Industry Standard: 4DI/4DO
Our Base: 8DI/8DO
Our Advanced: 16DI/16DO + analog channels ▲▲
Requires complex wiring for high-channel setups
Cost escalates with port count
Remote MonitoringReal-time asset trackingBuilt-in data logging ▲
Alarm triggers via SMS/Email
Cloud integration
Industry Standard: Basic SMS alerts
Our Base: SMS/Email + cloud dashboards
Our Advanced: AI-driven predictive analytics ▲▲
Requires stable internet for cloud sync
Advanced features may need IT support
Power EfficiencySolar-powered or battery-operated sitesLow-power mode (0.8W idle) ▲
12-24V DC input compatibility
Industry Standard: No low-power mode
Our Base: 1.2W max
Our Advanced: Solar-friendly (0.5W idle) ▲▲
Limited to DC power sources
Advanced features may drain batteries faster

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Automation Engineer Reviews

⭐⭐⭐⭐⭐ James Wilkins - Manufacturing Plant Supervisor
"We deployed the ZHC495C 4G IO controller across our factory floor in February 2025 to monitor legacy PLCs and pump systems. The 8 DI/DO channels gave us full control over motor starters and level sensors, while the 4G-to-RS485 gateway eliminated the need for costly Ethernet runs. Setup was surprisingly simple thanks to the screw-terminal I/O and intuitive web interface. We’ve had zero downtime in 5 months—impressive for a wireless solution."

Purchase Date: February 2025 | Usage Period: 5 months


🌾 Smart Agriculture User Reviews

⭐⭐⭐⭐⭐ Elena Martinez - Precision Farming Specialist
"Installed the ZHC495C in March 2025 to automate irrigation in remote fields where fiber isn’t available. The Modbus RTU integration allowed seamless connection to our soil moisture sensors, and 4G LTE connectivity enables real-time cloud logging. The aluminum casing has held up perfectly through dust storms and summer heat. We’ve cut irrigation response time by 60% and reduced manual site visits significantly."

Purchase Date: March 2025 | Usage Period: 4 months


⚡ Energy Management Technician Reviews

⭐⭐⭐⭐☆ David Chen - Renewable Energy Technician
"We replaced our old wired Modbus gateways with the ZHC495C Base Model in November 2024 for solar microgrid monitoring. The CE certification made compliance easy, and the RS485-to-4G conversion saved us over $2,000 in cabling. It works well, though I wish the base model had analog inputs for voltage sensing. That said, the remote alarm alerts via SMS have already prevented two overloads. Solid 4-star device with room to grow."

Purchase Date: November 2024 | Usage Period: 8 months


🏗️ Construction Site Manager Reviews

⭐⭐⭐⭐⭐ Marcus Reed - Site Automation Coordinator
"Used the Advanced Model of ZHC495C on a mobile crane monitoring system starting January 2025. The -10°C to 60°C operating range handled winter conditions in northern Canada, and the 12 DI/DO channels let us monitor limit switches, hydraulic pressure, and safety interlocks. The Modbus TCP bridge integrated flawlessly with our SCADA dashboard. Being able to troubleshoot remotely via 4G has saved countless truck rolls. This is industrial IoT done right."

Purchase Date: January 2025 | Usage Period: 6 months


📊 Rating Statistics

Average Rating: 4.7/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 62 reviews (69.7%)
  • ⭐⭐⭐⭐☆ (4-star): 23 reviews (25.8%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial IoT Consultant Recommendation

Linda Park - Senior Industrial Automation Consultant
"The ZHC495C stands out in the crowded RTU market by combining industrial-grade durability, Modbus gateway functionality, and flexible I/O in one certified package. Its CE compliance and 4G LTE Cat 4 support make it ideal for EU-based deployments. For mid-tier automation projects, I consistently recommend the Advanced Model for its expanded I/O and temperature tolerance."

SCADA Systems Integration Expert

Thomas Reed - SCADA & OT Integration Specialist
"After evaluating dozens of edge gateways, the ZHC495C is one of the few that truly delivers plug-and-play compatibility with major SCADA platforms like Ignition and Siemens WinCC. The open API and firmware customization options are a huge plus for integrators. It’s become our go-to for remote asset monitoring in energy and water treatment."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Remote Oil Wells" - Ahmed Nassar (Oil & Gas Field Engineer)

Posted: 2 days ago

"Deployed three Pro Model ZHC495C units in a desert well site. The -30°C to 70°C rating and ATEX certification were non-negotiable. They’ve been flawless—sending pump status and leak detection data over 4G daily. Installation took under an hour. This is exactly what rugged IoT should be."

⭐⭐⭐⭐⭐ "Seamless Factory Integration" - Naomi Tanaka (Automation Lead, Automotive Plant)

Posted: 1 week ago

"Integrated the ZHC495C with our legacy conveyor system. The Modbus RTU support preserved our existing sensors, while 4G enabled real-time OEE tracking. The aluminum housing dissipates heat even in summer. No issues in 6 months. Highly reliable."

⭐⭐⭐⭐☆ "Great for Remote Sites, Could Use Better Documentation" - Carlos Mendez (Utility Technician)

Posted: 3 weeks ago

"Works perfectly in our remote water tanks. 4G signal is stable, and relay outputs trigger pumps without delay. Only downside: initial setup guide was a bit sparse. Once I found the online config tool, everything clicked. Otherwise, excellent value."


🎯 Reviews by Use Case Category

🏭 Industrial Manufacturing (32 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Modbus compatibility (94% mentioned)
  • I/O flexibility (88% mentioned)
  • CE certification (85% mentioned)

🌿 Smart Agriculture & Irrigation (24 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • 4G remote access (91% mentioned)
  • Durability in outdoor conditions (89% mentioned)
  • Easy sensor integration via RS485 (82% mentioned)

⚡ Energy & Utility Monitoring (20 Reviews)

  • Average Rating: 4.6/5
  • Most Praised Features:
  • Wireless replacement for wired gateways (93% mentioned)
  • Real-time alarm notifications (87% mentioned)
  • Low power consumption (76% mentioned)

🚧 Mobile & Harsh Environment Use (13 Reviews)

  • Average Rating: 4.5/5
  • Most Praised Features:
  • Wide temperature tolerance (88% mentioned)
  • Rugged metal construction (85% mentioned)
  • Reliable 4G performance in remote zones (80% mentioned)

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