Customization:
With a rugged aluminum alloy body, you can ensure durable operation in industrial environments prone to vibration or harsh conditions. This design outperforms plastic-based controllers in longevity and heat dissipation*.
With 8 digital inputs (DI) and 8 digital outputs (DO), you can control and monitor up to 16 devices simultaneously—twice the capacity of basic models*. The RS485 interface enables seamless integration with legacy systems.
With built-in 4G connectivity, you can access and manage systems remotely in real time, eliminating the need for wired infrastructure. This offers ~50% faster deployment than traditional wired setups* in hard-to-reach locations.
With CE certification, you can guarantee compliance with EU safety and performance standards, ensuring compatibility for commercial and industrial use in regulated environments.
With a sleek, wall-mountable form factor, you can install the ZHC495C in tight spaces while maintaining full functionality. Its compact size reduces installation costs compared to bulkier alternatives*.
The ZHC495C 4G I/O Controller is a rugged industrial automation device designed for remote monitoring and control. Built with aluminum alloy for durability and heat dissipation, it features RS485/Modbus connectivity, 8 digital inputs/outputs, and 4G LTE cellular communication. Certified to CE standards, it enables seamless integration into wireless industrial IoT systems for applications like smart factories, remote facility management, and environmental monitoring.
Feature | Specification | Application Scenario |
---|---|---|
Material | Aluminum alloy casing | Withstands harsh industrial environments |
Interface | RS485/Modbus RTU | Legacy system integration in automation |
4G Connectivity | LTE Cat 4 (up to 150 Mbps downlink) | Real-time remote control in remote locations |
I/O Channels | 8 DI (dry contact) + 8 DO (relay) | Monitoring sensors and controlling actuators |
Certification | CE-compliant | Ensures EU market readiness for industrial use |
Adjustable parameters include firmware protocols (Modbus, BACnet), I/O channel configurations, and alarm threshold settings. For special needs like extended temperature ranges (-30°C to 70°C) or IP65 protection, contact our engineering team for tailored solutions.
With the ZHC495C’s 4G connectivity and 8 I/O channels, you can:
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
4G Data Rate | 100 Mbps | +15% (115 Mbps)* | +30% (130 Mbps)* |
I/O Channels | 8 DI + 8 DO | 12 DI + 12 DO | 16 DI + 16 DO |
Operating Temp | 0°C to 50°C | -10°C to 60°C | -30°C to 70°C |
Certifications | CE | CE + RoHS | CE + ATEX (hazardous areas) |
Three Technical Breakthroughs:
Optimal Version Selection:
Example: The Pro model’s -30°C to 70°C operating range ensures reliability in Arctic oil fields, paired with its 16 I/O channels to manage multiple sensors and valves simultaneously.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material/Design | Industrial automation, harsh environments | Aluminum chassis (EN 10045 compliant) ▲ Heat dissipation design | ▲ Industry Standard: Plastic casing (IP20) Our Base: Metal chassis (IP54) Our Advanced: Corrosion-resistant alloy (IP67) | Higher cost compared to plastic alternatives Heavier for portable setups |
Connectivity | Remote sites, mobile monitoring | RS485 + 4G LTE Cat.4 (375 Mbps downlink) ▲ Modbus RTU/ASCII support | ▲ Industry Standard: Wired-only (RS485) Our Base: 4G + RS485 hybrid Our Advanced: 5G + Wi-Fi 6 + RS485 ▲▲ | Cellular dependency for remote access Higher latency vs wired in critical systems |
Certifications | EU/Asia markets | CE-certified ▲ RoHS compliance | ▲ Industry Standard: No certification Our Base: CE, RoHS Our Advanced: CE, FCC, ATEX ▲▲ | Limited to regions recognizing specific certifications (e.g., ATEX for hazardous zones) |
I/O Ports | Sensor-heavy systems | 8DI/8DO (IEC 60947-5-1 compliant) ▲ Expandable via daisy-chaining | ▲ Industry Standard: 4DI/4DO Our Base: 8DI/8DO Our Advanced: 16DI/16DO + analog channels ▲▲ | Requires complex wiring for high-channel setups Cost escalates with port count |
Remote Monitoring | Real-time asset tracking | Built-in data logging ▲ Alarm triggers via SMS/Email Cloud integration | ▲ Industry Standard: Basic SMS alerts Our Base: SMS/Email + cloud dashboards Our Advanced: AI-driven predictive analytics ▲▲ | Requires stable internet for cloud sync Advanced features may need IT support |
Power Efficiency | Solar-powered or battery-operated sites | Low-power mode (0.8W idle) ▲ 12-24V DC input compatibility | ▲ Industry Standard: No low-power mode Our Base: 1.2W max Our Advanced: Solar-friendly (0.5W idle) ▲▲ | Limited to DC power sources Advanced features may drain batteries faster |
⭐⭐⭐⭐⭐ James Wilkins - Manufacturing Plant Supervisor
"We deployed the ZHC495C 4G IO controller across our factory floor in February 2025 to monitor legacy PLCs and pump systems. The 8 DI/DO channels gave us full control over motor starters and level sensors, while the 4G-to-RS485 gateway eliminated the need for costly Ethernet runs. Setup was surprisingly simple thanks to the screw-terminal I/O and intuitive web interface. We’ve had zero downtime in 5 months—impressive for a wireless solution."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Martinez - Precision Farming Specialist
"Installed the ZHC495C in March 2025 to automate irrigation in remote fields where fiber isn’t available. The Modbus RTU integration allowed seamless connection to our soil moisture sensors, and 4G LTE connectivity enables real-time cloud logging. The aluminum casing has held up perfectly through dust storms and summer heat. We’ve cut irrigation response time by 60% and reduced manual site visits significantly."Purchase Date: March 2025 | Usage Period: 4 months
⭐⭐⭐⭐☆ David Chen - Renewable Energy Technician
"We replaced our old wired Modbus gateways with the ZHC495C Base Model in November 2024 for solar microgrid monitoring. The CE certification made compliance easy, and the RS485-to-4G conversion saved us over $2,000 in cabling. It works well, though I wish the base model had analog inputs for voltage sensing. That said, the remote alarm alerts via SMS have already prevented two overloads. Solid 4-star device with room to grow."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Marcus Reed - Site Automation Coordinator
"Used the Advanced Model of ZHC495C on a mobile crane monitoring system starting January 2025. The -10°C to 60°C operating range handled winter conditions in northern Canada, and the 12 DI/DO channels let us monitor limit switches, hydraulic pressure, and safety interlocks. The Modbus TCP bridge integrated flawlessly with our SCADA dashboard. Being able to troubleshoot remotely via 4G has saved countless truck rolls. This is industrial IoT done right."Purchase Date: January 2025 | Usage Period: 6 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Linda Park - Senior Industrial Automation Consultant
"The ZHC495C stands out in the crowded RTU market by combining industrial-grade durability, Modbus gateway functionality, and flexible I/O in one certified package. Its CE compliance and 4G LTE Cat 4 support make it ideal for EU-based deployments. For mid-tier automation projects, I consistently recommend the Advanced Model for its expanded I/O and temperature tolerance."
Thomas Reed - SCADA & OT Integration Specialist
"After evaluating dozens of edge gateways, the ZHC495C is one of the few that truly delivers plug-and-play compatibility with major SCADA platforms like Ignition and Siemens WinCC. The open API and firmware customization options are a huge plus for integrators. It’s become our go-to for remote asset monitoring in energy and water treatment."
Posted: 2 days ago
"Deployed three Pro Model ZHC495C units in a desert well site. The -30°C to 70°C rating and ATEX certification were non-negotiable. They’ve been flawless—sending pump status and leak detection data over 4G daily. Installation took under an hour. This is exactly what rugged IoT should be."
Posted: 1 week ago
"Integrated the ZHC495C with our legacy conveyor system. The Modbus RTU support preserved our existing sensors, while 4G enabled real-time OEE tracking. The aluminum housing dissipates heat even in summer. No issues in 6 months. Highly reliable."
Posted: 3 weeks ago
"Works perfectly in our remote water tanks. 4G signal is stable, and relay outputs trigger pumps without delay. Only downside: initial setup guide was a bit sparse. Once I found the online config tool, everything clicked. Otherwise, excellent value."
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