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Cement Making Machinery
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
  • ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners
ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners

ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners

  • >= 1 Sets
    $10,000
View product details

ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Active Lime Calcination: Designed for high-efficiency calcination of raw limestone into active lime (calcium oxide) via a rotary kiln system, critical for cement production and industrial processes.
  • Material Handling Integration: Features automated conveyor systems and pipe networks for seamless transport of raw materials and finished products, ensuring smooth workflow in large-scale operations.

Key features

  • 1. Corrosion-Resistant Alloy Construction

    • Material Technology: With a corrosion-resistant alloy body, ensure long-term durability in high-temperature and chemically aggressive environments. This design outperforms traditional carbon steel kilns prone to degradation, extending operational lifespan by up to 40%*.

  • 2. Modular Design for Easy Maintenance

    • Interactive Design: With a modular structural design, simplify maintenance and component replacements without full system shutdown. This improves uptime compared to monolithic kilns requiring complete downtime for repairs.

  • 3. High-Capacity Material Handling

    • Performance Parameters: With integrated conveyor and piping systems, achieve ~30% faster material processing speeds than conventional kilns*. The robust infrastructure supports continuous operation for large-scale industrial demands.

  • 4. Customizable Industrial Solutions

    • Scenario Solutions: With adaptable configurations, cater to diverse scenarios like cement production, mining material processing, or chemical calcination. The scalable design ensures compatibility with both commercial and heavy industrial workflows.

  • 5. Eco-Friendly Compliance

    • Certification Standards: With built-in waste management systems and energy-efficient components, meet or exceed environmental regulations (e.g., ISO 14001). This reduces operational carbon footprints compared to non-compliant alternatives.

Product details

ZK Factory Priced Active Lime Calcination Kiln Rotary Kiln for Cement Clinker, Lime Bauxite Industrial Kiln System with Burners

The ZK Factory Price Active Lime Calcination Kiln is a high-efficiency rotary kiln designed for industrial-scale lime production. Equipped with robust structural design and advanced material handling systems, it ensures seamless calcination processes in cement or mining facilities. With a 1-year warranty and customizable parameters, it meets diverse production demands while prioritizing safety and environmental compliance.

Technical specifications

FeatureSpecificationBenefit
TypeRotary (Spin) KilnEnsures uniform material distribution and efficient calcination.
Material HandlingHigh-capacity conveyor systems and interconnected pipelinesStreamlines raw material transport and reduces operational downtime.
Structural DesignRobust steel framework with modular componentsWithstands heavy-duty use and allows easy maintenance access.
Safety FeaturesGuardrails, emergency shutdown systems, and heat-resistant insulationProtects workers and equipment in high-temperature environments.
Environmental ComplianceIntegrated waste management and emission control systemsReduces environmental impact and meets regulatory standards.
Warranty1 yearCovers structural and mechanical defects for peace of mind.

Customization guide

Adjustable parameters include kiln diameter, rotational speed, and lining material thickness to meet specific production capacities or material requirements. For example, increasing the kiln length enhances throughput for large-scale operations.

Get inspired

The ZK Active Lime Calcination Kiln is ideal for cement plants, mining facilities, or chemical industries requiring reliable lime production. Its modular design allows seamless integration into existing infrastructure, while its energy-efficient thermal systems reduce operational costs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Efficiency85%+15% (98%)+30% (110.5%)*
Capacity (Tons/Hour)10–1518–2225–30
Durability (Years)8–1012–1515–20
Material CompatibilityStandard limeHigh-moisture materialsAggressive chemical mixes

Supplier's note

  1. Technical Breakthroughs:

    • The Pro model’s 110.5% thermal efficiency (30% above industry benchmarks) reduces energy costs by minimizing heat loss.
    • Modular design allows rapid scalability, adapting to facility expansions without full system replacement.
    • Integrated emission control systems comply with strict environmental regulations, enabling operations in sensitive regions.

  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium cement plants prioritizing cost-effectiveness.
    • Advanced Model: Suitable for mid-scale operations handling moisture-sensitive materials (e.g., wet lime ores).
    • Pro Model: Recommended for large industrial complexes requiring chemical resistance and high throughput (e.g., cement production for infrastructure projects).

With the Pro model’s tripled durability compared to competitors, you can sustain 24/7 operations in harsh environments. Pair its corrosion-resistant lining with high thermal efficiency to cut maintenance costs by up to 40%.

Note: Specifications are relative to the Base Model and may vary based on material inputs and operational conditions.

Frequently asked questions

  • Which model of ZK Factory Price Active Lime Calcination Kiln is best suited for small cement plants?

  • How do I clean and maintain the rotary kiln’s internal components?

  • What materials are used in the ZK kiln’s construction for durability?

  • Can the ZK kiln be customized with additional material handling systems?

  • How does the spin-type design of the ZK kiln improve calcination efficiency?

  • What safety certifications does the ZK Factory Price Kiln have?

  • Does the ZK kiln’s design comply with environmental emissions standards?

  • What warranty and after-sales support come with the ZK Active Lime Calcination Kiln?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Kiln TypeCement production, Lime calcinationSpin Rotary Kiln (Industry Standard: Fixed-speed Rotary Kiln)▲ Our Base: Variable-speed control (ISO 12345) for flexible feed rates.
▲▲ Our Advanced: Dual-speed motor (IEC 60034) for optimal heat distribution.		Industry Standard lacks speed adjustability, limiting adaptability.
Thermal EfficiencyEnergy-intensive industriesIndustry: 80% efficiency (ISO 50001)
Our Base: 85% ▲ (15% energy savings)
Our Advanced: 90% ▲▲ (25% savings)		▲ Base reduces operational costs by 12%.
▲▲ Advanced meets EU energy efficiency mandates.		Higher efficiency tiers require premium-grade insulation materials.
Capacity (T/h)Large-scale cement plantsIndustry: 50 T/h (ISO 14001)
Our Base: 60 T/h ▲
Our Advanced: 80 T/h ▲▲		▲ Base handles medium-scale operations.
▲▲ Advanced supports 60% higher output for megaprojects.		Advanced models may require larger facility footprints.
Noise Level (dBA)Urban/Residential ProximityIndustry: 90 dBA (OSHA limit)
Our Base: 85 dBA ▲ (quieter than lawnmower, 90 dB)
Our Advanced: 80 dBA ▲▲ (comparable to HVAC systems, 75 dB)		▲ Base meets local noise regulations.
▲▲ Advanced reduces complaints in densely populated areas.		Noise reduction adds 10% to upfront costs.
Material HandlingBulk material transportIndustry: 30 T/h conveyor (ISO 5048)
Our Base: 40 T/h ▲
Our Advanced: 50 T/h ▲▲ with automated sorting		▲ Base integrates with existing pipelines.
▲▲ Advanced reduces downtime via AI-driven load balancing.		Advanced systems require specialized maintenance training.
Durability (Material)Harsh chemical environmentsIndustry: 5mm carbon steel (ASTM A36)
Our Base: 6mm + epoxy coating ▲
Our Advanced: 8mm duplex stainless steel ▲▲ (ASTM A890)		▲ Base resists mild corrosion (e.g., lime dust).
▲▲ Advanced withstands sulfuric acid exposure (pH 1–3).		Advanced materials increase procurement lead times.

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