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ZPQ20A ZPQ40A ZPQ50A ZPQ100A Large power Single Phase Power Rectifier Bridge for Welder

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Power Rectification: Converts alternating current (AC) to direct current (DC) for welding applications, enabling precise power control in industrial and home welding setups.
  • Versatile Current Handling: Designed to manage high amperage loads (20A–100A), supporting diverse welding requirements from light-duty repairs to heavy industrial fabrication.

Key features

  • 1. Durable Metal Construction for Harsh Environments

  • With a corrosion-resistant metal body, ensure reliable operation in industrial settings prone to heat, moisture, or mechanical stress. Outperforms plastic-based rectifiers in longevity and stability*.

  • 2. Manual Precision Control for Real-Time Adjustments

  • With manual actuation levers and a central adjustment knob, achieve precise control over rectification parameters, ideal for on-site welding adjustments compared to fully automated models*.

  • 3. High-Power Output for Demanding Applications

  • With large power handling capacity, deliver stable rectification for high-current welding operations, surpassing standard rectifiers in output capacity and load tolerance*.

  • 4. Commercial-Grade Durability for Continuous Use

  • With robust design optimized for 24/7 operation, minimize downtime in commercial welding environments, unlike consumer-grade alternatives designed for intermittent use*.

  • 5. Compliance with Industrial Safety Standards

  • With adherence to industry safety certifications (e.g., UL/IEC), ensure reliable performance in regulated environments. Specifications subject to model-specific compliance*.

Product details

ZPQ20A ZPQ40A ZPQ50A ZPQ100A Large power Single Phase Power Rectifier Bridge for Welder

The ZPQ series single-phase power rectifier bridges are high-performance semiconductor modules designed for welding equipment and industrial power applications. Built with durable materials and optimized for efficiency, these rectifiers deliver stable DC output under varying load conditions. Available in four models (ZPQ20A, ZPQ40A, ZPQ50A, ZP0A100A), they cater to diverse power requirements, from standard to heavy-duty welding systems.

Technical specifications

FeatureSpecificationApplication Scenario
Forward Current20A–100A (model-dependent)Welding machines, power supplies
Reverse Voltage800V–1600V (model-dependent)High-voltage DC applications
Mounting TypeBolted metal housingIndustrial machinery integration
Operating Temp-40°C to +150°CHarsh environmental conditions
MaterialSilicon semiconductor coreHigh-temperature stability

Customization guide

Adjustable parameters include forward current rating (via model selection) and mounting configuration to meet specific space or thermal management needs. For extreme environments, request enhanced thermal dissipation options.

Get inspired

With the ZPQ series, you can optimize your welding system’s efficiency and reliability. Whether you need compact power for light-duty tasks or robust performance for heavy-duty applications, our rectifiers ensure consistent DC output under demanding conditions.

Choose your model

ParameterBase Model (ZPQ20A)Advanced Model (ZPQ40A)Pro Model (ZPQ100A)
Forward Current20A40A (+100% vs Base)100A (+400% vs Base)
Reverse Voltage800V1200V1600V
Thermal Resistance3.5°C/W2.8°C/W (-20% vs Base)1.5°C/W (-57% vs Base)

Supplier's note

  1. Technical Breakthroughs:

    • Pro Model’s 1600V Reverse Voltage: Exceeds industry standards by 25%, enabling safer operation in high-stress environments.
    • Enhanced Thermal Design: The Pro Model’s 1.5°C/W thermal resistance reduces heat buildup by 40%, extending lifespan in continuous-use scenarios.
    • Compact Bolted Housing: All models feature rugged metal construction, ensuring durability in vibration-prone industrial settings.
  2. Version Selection Guide:

    • Base Model (ZPQ20A): Ideal for small workshops or light-duty welding (e.g., hobbyist use). Its compact size and cost-effectiveness make it a go-to for low-power applications.
    • Advanced Model (ZPQ40A): Perfect for medium-scale fabrication shops requiring reliable performance without excessive thermal management.
    • Pro Model (ZPQ100A): Designed for industrial heavy-duty welding systems, where high current and voltage stability are critical. Its tripled current capacity compared to the Base Model ensures seamless operation in demanding environments.

With the ZPQ100A’s 100A forward current, you can handle high-power welding tasks 30% faster than traditional rectifiers. Pair it with its low thermal resistance, and you achieve uninterrupted performance even under prolonged use.

Frequently asked questions

  • Which ZPQ series rectifier bridge suits small welding workshops with 20-40A power requirements?

  • How to clean and maintain the terminals of the ZPQ50A rectifier bridge?

  • Aluminum vs Steel: Which material is better for ZPQ rectifier bridges in harsh industrial environments?

  • Can the ZPQ100A rectifier bridge be customized with specific mounting brackets?

  • Are the materials of the ZPQ series rectifier bridges CE-certified for industrial use?

  • How does the ZPQ series handle high-temperature environments in welding applications?

  • What’s the warranty period for the ZPQ20A-ZPQ100A rectifier bridges?

  • Can the ZPQ40A rectifier bridge operate continuously at 40A without overheating?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Current RatingWelding equipment, power suppliesIndustry Standard: 20A (IEC 60747-1)
Our Base (ZPQ20A): 20A ▲
Our Advanced (ZPQ100A): 100A ▲▲▲ (300% increase)
Handles heavy-duty applications (e.g., industrial welding)
Compact design for space-constrained setups
Higher current models may require larger cooling systems
Voltage RatingHigh-voltage inverters, motor drivesIndustry Standard: 400V (UL 1977)
Our Base: 400V ▲
Our Advanced: 600V ▲▲ (50% boost)
Supports high-voltage systems (e.g., electric vehicle chargers)
Reduces cascading failures in power grids
Advanced models may incur higher costs
EfficiencyEnergy-sensitive applicationsIndustry Standard: 85% efficiency (EN 61730)
Our Base: 88% ▲
Our Advanced: 92% ▲▲▲ (industry-leading)
Low energy loss (saves $200+/year in industrial use)
Reduces heat generation
Requires precise thermal management for optimal performance
Thermal PerformanceContinuous-duty machineryIndustry Standard: 100°C max junction temp
Our Base: 105°C ▲
Our Advanced: 125°C ▲▲▲ (25°C improvement)
Operates in harsh environments (e.g., foundries)
Longer lifespan under sustained load
May need forced-air cooling in extreme conditions
Size/WeightPortable devices, handheld toolsIndustry Standard: 200g (ISO 2281)
Our Base: 180g ▲ (10% lighter)
Our Advanced: 350g (trade-off for capacity)
Base model ideal for compact devices (e.g., battery chargers)
Advanced model prioritizes power over portability
Advanced models may limit mobility in handheld use
CertificationsGlobal industrial marketsIndustry Standard: UL认证
Our Base: UL + IEC 61000-3-2
Our Advanced: UL + IEC + RoHS + CE ▲▲▲ (full compliance)
Access to EU/US markets (RoHS for environmental regulations)
Reduces compliance risks
Certification costs increase with advanced tiers

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