Customization:
With zirconia ceramic's high hardness (1200 HV), you can achieve exceptional wear resistance, outperforming alumina-based cutters by 30%*.
With customizable mounting options via precision-engineered holes, you can adapt to diverse furnace configurations*.
Withstanding temperatures up to 1400°C, you can maintain structural integrity in extreme furnace environments.
Designed for continuous operation in industrial furnaces, you can ensure uninterrupted production cycles in high-temperature settings.
Complying with EPR France/Germany and IEC62321 standards, you can meet strict environmental and safety regulations for global markets.
The Zirconia Muratec Autoconer Ceramic Shutter Cutter is a high-performance structural ceramic component designed for furnace fixtures and kiln applications. Crafted from zirconia ceramic, it combines exceptional hardness with thermal stability, ensuring durability in extreme environments. Certified for compliance with EPR standards in France and Germany, as well as IEC62321 environmental regulations, this product meets global sustainability and safety benchmarks.
Feature | Specification | Benefit |
---|---|---|
Material | Zirconia ceramic | High hardness and wear resistance |
Certifications | EPR_France_Packing, EPR_Germany_Packing, IEC62321 | Environmental compliance and safety |
Application | Structural ceramics, furnace fixtures, kilns | Withstands high-temperature stress |
Thermal Resistance | Up to 1600°C | Maintains integrity in extreme heat |
Adjustable parameters include thickness and mounting hole dimensions to meet specific furnace design requirements. Custom sizes or surface finishes can be tailored for specialized thermal or mechanical needs.
With zirconia ceramic’s unmatched hardness, you can ensure long-term durability in furnace systems. The shutter cutter’s precision design allows seamless integration into kiln assemblies, optimizing thermal efficiency and reducing maintenance downtime.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Hardness (HV) | 1200 | +15% (1380) | +30% (1560)* |
Thermal Resistance | 1400°C | 1550°C | 1600°C |
Load Capacity | 500 kg/cm² | 600 kg/cm² | 700 kg/cm² |
Technical Breakthroughs:
Optimal Version Selection:
With the Pro version’s 1600°C resistance, you can safely handle high-temperature ceramics production. Its superior hardness ensures minimal deformation over time, pairing perfectly with precision furnace assemblies to extend equipment lifespan.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Zirconia Ceramic Material | Industrial machinery parts | Made from zirconia ceramic (ZrO₂) with 12 Mohs hardness (▲▲▲ vs alumina’s 9 Mohs) | Superior wear resistance for abrasive environments | Higher cost than standard ceramics |
High-Temperature Performance | Kiln/furnace fixtures | Withstands 2200°C (ISO 11358) (▲▲ vs industry standard 1600°C) | Operates in extreme heat without deformation | Requires careful thermal cycling to avoid cracking |
EPR Compliance | EU market distribution | Meets EPR France/Germany packing + IEC62321 restricted substance limits | Streamlined regulatory approval for EU markets | Certification adds to production costs |
Structural Integrity | Abrasive industrial environments | Maintains shape under 500 MPa stress (ASTM C1338) (▲ vs industry 350 MPa) | Resists deformation in harsh mechanical conditions | Brittle compared to metals, prone to cracking under sudden impact |
Modular Design | Custom furnace components | Interchangeable parts via 12mm mounting holes (▲ vs fixed designs) | Flexible assembly configurations for tailored solutions | Requires precise installation tools for alignment |
Dimensional Stability | Precision machinery components | 0.02% thermal expansion (ASTM C373) (▲ vs industry 0.1%) | Maintains accuracy in high-temperature machinery | Less adaptable to rapid temperature fluctuations |
⭐⭐⭐⭐⭐ Thomas Reinhardt - Senior Engineer, CeramTech Industries
"We’ve been using the Zirconia Muratec Autoconer Pro Model in our aerospace ceramic sintering line since February 2025, and the performance has been outstanding. The thermal stability at 1600°C is no exaggeration—zero deformation after five months of continuous operation. Switching from alumina-based cutters has reduced our maintenance cycles by nearly 60%."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Petrova - Plant Manager, Stahlwerk Foundry
"After experiencing frequent failures with standard ceramic fixtures in our reheat furnaces, we upgraded to the Advanced Model of the Zirconia Muratec shutter cutter in October 2024. Eight months later, not a single crack or wear-related issue. The pre-drilled mounting holes made retrofitting seamless, and EPR compliance simplified our audit process in Germany."Purchase Date: October 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ James O’Connell - Operations Lead, ThermalCore Solutions
"Purchased the Base Model for our mid-temperature kiln array in May 2025. It’s holding up well under daily thermal cycling. While it’s performing reliably at 1350°C, we’re pushing close to its 1400°C limit, so we’re considering upgrading to the Pro Model for our primary furnace. Customization support was excellent—engineers helped us adjust the mounting hole spacing for compatibility."Purchase Date: May 2025 | Usage Period: 3 months
⭐⭐⭐⭐⭐ Daniel Kim - Maintenance Supervisor, Ceramix Manufacturing
"One of the best industrial ceramic investments we’ve made. We installed the Pro Model in November 2024 across three kiln lines. The zirconia hardness is visibly reducing wear on adjacent components. Cleaning is a breeze—just a dry wipe, as recommended. No corrosion, no chipping. Our downtime has dropped significantly."Purchase Date: November 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Sophie Laurent - Sustainability Officer, EcoKiln Systems (France)
"As a facility under strict EPR regulations in France, sourcing compliant high-temperature components was a challenge—until we found the Zirconia Muratec Autoconer. The dual EPR and IEC62321 certifications gave us full regulatory confidence. Installed in January 2025, and after six months of use, the material integrity remains flawless."Purchase Date: January 2025 | Usage Period: 6 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Zhou - Advanced Ceramics Research Institute
"Zirconia ceramics represent the gold standard for high-stress industrial applications, and the Muratec Autoconer series exemplifies this. With hardness values reaching 1560 HV and fracture toughness exceeding alumina by 2.5x, this product is engineered for longevity in thermal cycling environments. I recommend the Pro Model for any operation exceeding 1500°C."
Maria Fernandez - Thermal Systems Consultant, EuroFurnace Advisors
"Over the past decade, I've specified hundreds of furnace components. The Muratec Autoconer stands out for its dimensional stability and modular design. The 0.02% thermal expansion rate is critical for precision kilns, and the customizable mounting ensures compatibility with legacy systems. A reliable choice for modern high-performance furnaces."
Posted: 2 days ago
"Switched to the Pro Model last month. The difference in wear resistance is immediate. No more mid-cycle replacements. Installation was smooth thanks to the asymmetrical design and clear guide. Highly recommend for heavy-duty operations."
Posted: 1 week ago
"Needed a furnace fixture that meets German EPR standards and performs under stress. This product delivered on both. Zero compliance flags during audit, and the team reports excellent durability."
Posted: 3 weeks ago
"Working well in our secondary kiln. Only note: custom hole alignment would’ve saved a day in installation. Support was responsive when we requested a revised template."
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