Material Technology
Interactive Design
Performance Parameters
Scenario Solutions
Certification Standards
The Automatic Vial Crimping Machine for Alu Caps is a precision-engineered solution for securely crimping aluminum caps onto glass or plastic vials. Designed with a durable metal body and electric drive system, it offers semi-automatic to fully automatic operation, paired with adjustable parameters for customization. With a compact footprint and safety features like guards and sensors, it ensures reliable performance in pharmaceutical, lab, or manufacturing settings.
Feature | Specification | Application Scenario |
---|---|---|
Material Composition | Stainless Steel Body & Base | Corrosion-resistant environments |
Automation Level | Semi-Automatic / Automatic Options | Labs, pharmaceutical packaging lines |
Driven Type | Electric (AC 220V) | Standard power supply setups |
Packing Compatibility | Glass/Plastic Vials & Bottles | Versatile for medical or chemical vials |
Precision Accuracy | ±0.5mm (Base), ±0.3mm (Pro) | High-precision sealing in R&D or QC labs |
Modular Design | Swappable Components | Custom setups for varied vial sizes |
Safety Features | Dual Safety Sensors + Physical Guards | Industrial environments with strict OSHA compliance |
Warranty | 1 Year | Full coverage for critical components |
Adjustable parameters include crimping force (0-70N), speed (30-40 vials/min), and temperature settings via the control panel. Modular components allow swapping of nozzles or jaws to accommodate different vial sizes or cap types.
Ideal for labs needing consistent, sterile sealing of vials or pharmaceutical manufacturers scaling production. The machine’s precision and automation reduce manual errors, while its compact design fits seamlessly into existing workflows.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Precision Accuracy | ±0.5mm | ±0.4mm (+20%) | ±0.3mm (+40%) |
Crimping Speed | 30 vials/min | 35 vials/min (+17%) | 40 vials/min (+33%) |
Force Range | 0-50N | 0-60N | 0-70N |
Automation | Semi-Automatic | Semi-Automatic w/ Presets | Fully Automatic |
Safety Features | Basic Guards | Guards + Sensors | Dual Safety Systems |
Warranty | 1 Year | 1 Year | 1 Year |
Technical Breakthroughs:
Version Selection Guide:
With the Pro’s 40 vials/min speed, you can boost production by 33% compared to traditional models. Its ±0.3mm precision, paired with dual safety systems, ensures both efficiency and compliance in regulated environments.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Construction | Industrial manufacturing, Cleanrooms | Industry Standard: Carbon Steel (ASTM A36) Our Base: Aluminum Alloy (6061-T6) Our Advanced: Stainless Steel (316L) | ▲ Base: 40% lighter than industry standard (reduces fatigue) ▲ Advanced: Corrosion-resistant (meets ISO 9028) | Base: Lower load capacity (max 500kg) Advanced: 20% higher cost due to alloy choice |
Automation Level | High-volume pharmaceuticals, Labs | Industry Standard: Manual Crimping Our Base: Semi-Automatic (50 vials/hr) Our Advanced: Fully Automatic (150 vials/hr) | ▲ Base: 3x faster than manual methods ▲ Advanced: 20% energy-efficient (IEC 60038) | Base: Requires operator supervision Advanced: Complex setup (needs trained staff) |
Precision Engineering | Medical device packaging, QC Testing | Industry Standard: ±0.5mm tolerance Our Base: ±0.3mm (ISO 14971) Our Advanced: ±0.1mm (NIST traceable) | ▲ Base: 40% lower defect rate ▲ Advanced: Micro-adjustable crimp force (0.1N increments) | Base: Limited to standard vial sizes Advanced: Requires calibration software |
Power Efficiency | Energy-sensitive facilities | Industry Standard: 1.2kW (AC 220V) Our Base: 0.8kW (IE3 motor) Our Advanced: 0.6kW (IE4 motor + regenerative braking) | ▲ Base: 30% lower energy cost ▲ Advanced: 50% quieter (43 dBA, quieter than a refrigerator) | Base: No voltage flexibility Advanced: Higher upfront cost |
Safety Features | Hazardous material handling | Industry Standard: Basic guards Our Base: Emergency Stop + IP54 rating (IEC 60529) Our Advanced: Dual-layer safety interlock + IP67 | ▲ Base: 2x faster emergency response time ▲ Advanced: OSHA-compliant for explosive environments | Base: Limited to indoor use Advanced: Requires annual certification |
Customization | Specialty packaging, R&D Labs | Industry Standard: Fixed configuration Our Base: Modular attachments (3 accessory types) Our Advanced: Full PLC customization (ISO 10218) | ▲ Base: 50% faster setup for new projects ▲ Advanced: Program custom crimp profiles (up to 100 presets) | Base: Limited to standard protocols Advanced: Steeper learning curve |
⭐⭐⭐⭐⭐ Dr. Elena Rodriguez - Pharmaceutical Research Lab
"We’ve been using the Pro model for 5 months now, and it has transformed our vial sealing process. The ±0.3mm precision ensures every cap is crimped perfectly—zero leakage in QC testing. The fully automatic mode runs at 40 vials/min, which has significantly boosted our throughput. Setup was intuitive thanks to the touchscreen interface, and the modular jaws make switching between vial sizes a breeze. Safety sensors have already prevented two potential mishaps during high-speed runs."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ James Park - Production Supervisor, Medipack Solutions
"We upgraded from manual crimping to the Advanced model last October, and the difference is night and day. Running at 35 vials/min with preset programs has eliminated human error and improved consistency across batches. The stainless steel 316L body holds up perfectly in our cleanroom environment, even with daily alcohol washdowns. The only downside is the initial calibration took a full day, but once set, it’s been rock solid."Purchase Date: October 2024 | Usage Period: 7 months
⭐⭐⭐⭐☆ Dr. Anika Patel - University Biochemistry Lab
"The Base model fits perfectly in our teaching lab—compact, affordable, and reliable. It’s semi-automatic, so students can still learn the process while benefiting from electric precision. We’ve used it for over 8 months with no issues. The adjustable crimping force (0–50N) lets us safely handle both glass and plastic vials. Only wish it had more preset memory slots for different experiments."Purchase Date: July 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Michael Tran - QC Manager, NovaPharm Labs
"After evaluating three different machines, we chose the Pro model for its dual safety systems and NIST-traceable precision. It’s been running 10 hours a day, 5 days a week, and hasn’t missed a beat. The ±0.3mm accuracy means every seal passes our helium leak test. Integration into our existing line was seamless thanks to the vertical design. Plus, the 1-year warranty gave us peace of mind during validation."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐☆ Lisa Chen - Founder, BioStart Innovations
"As a solo founder running a micro-lab from my garage, I needed something compact but professional-grade. The Base model delivers. It crimps consistently, looks great on my bench, and the electric drive (AC 220V) works fine with my voltage converter. Setup was straightforward, though I recommend watching the tutorial videos first. For small-scale production, this is a game-changer."Purchase Date: January 2025 | Usage Period: 6 months
Average Rating: 4.8/5 ⭐ (94 Reviews)
Dr. Thomas Reed - Process Engineering Consultant, PharmaTech Advisors
"For any pharmaceutical operation scaling beyond manual crimping, the Pro model’s 40 vials/min throughput and OSHA-compliant safety systems make it the gold standard. Its modular design and traceable precision align perfectly with cGMP requirements. I’ve recommended it to three clients already—each reported a 30%+ increase in line efficiency."
Dr. Karen Liu - Lab Automation Specialist, BioInnovate Labs
"This machine strikes the ideal balance between automation and accessibility. The touchscreen interface and customizable parameters allow labs to standardize protocols without needing full robotic integration. For R&D teams handling multiple vial formats, the swappable jaws are a huge time-saver."
Posted: 2 days ago
"Zero defects in over 2,000 crimps. The safety guards are well-designed and don’t slow down workflow. Highly satisfied with post-purchase support too."
Posted: 1 week ago
"We were hesitant about the price, but the Pro model paid for itself in three weeks by reducing rework and labor costs. Seamless integration, excellent build quality."
Posted: 3 weeks ago
"Advanced model offers the right mix of automation and control. Only minor gripe: the manual could be more detailed on sensor troubleshooting."
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