All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
Alibaba
Industrial Machinery
Plastic & Rubber Processing Machinery
Plastic & Rubber Machinery Parts
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
  • Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion
Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion

Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion

  • >= 1 Sets
    $2,500

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Continuous Melt Screening: Filters contaminants in plastic extrusion processes, ensuring consistent material quality and preventing blockages.
  • Double Piston Design: Enables seamless screen changes and backflush cleaning without interrupting production, optimizing efficiency for 24/7 industrial operations.
  • High-Pressure Performance: Built to handle extreme pressures, supporting applications in plastic granulation and extrusion systems requiring robust durability.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a corrosion-resistant steel body and durable rubber/plastic components, ensure longevity in high-pressure extrusion environments. The robust construction withstands harsh industrial conditions, minimizing downtime and maintenance needs.

  • 2. Modular Interactive Design

    • With a modular design, enable quick filter replacement and maintenance without interrupting production. The easy-access components allow seamless customization to adapt to specific extrusion requirements.

  • 3. Continuous High-Performance Output

    • With continuous melt screen changing capability, achieve uninterrupted extrusion processes, enhancing output efficiency by up to 20%* compared to traditional models. Ideal for commercial-scale plastic granulation operations.

  • 4. High-Pressure Scenario Adaptability

    • Designed for commercial plastic granulation, the system maintains consistent performance under high-pressure extrusion demands, ensuring stable output for demanding industrial applications.

  • 5. Certified Safety and Compliance

    • Equipped with CE certification, ensuring compliance with EU safety and quality standards. The integrated safety features, including warning labels and pressure-resistant valves, prioritize operator safety.

Product details

Batte Double Piston Continuous Melt Screen Changer Backflush for Plastic Granulation Extrusion

The Batte Double Piston Continuous Melt Screen Changer Backflush is a high-performance industrial component designed for plastic granulation extrusion systems. Constructed with durable steel, rubber, and plastic materials, it ensures robust operation under high-pressure conditions. Certified to CE standards, this modular machine supports seamless customization and integrates advanced safety features for reliable performance in demanding environments.

Technical specifications

FeatureSpecificationBenefit
MaterialSteel, rubber, plasticEnhanced durability and corrosion resistance
CertificationCE-compliantEnsures safety and compliance with EU standards
Spare PartsFilters, extruder componentsSimplifies maintenance and part replacement
Warranty1 yearComprehensive coverage for quality assurance
Pressure CapacityUp to 300 barSupports high-pressure extrusion processes
ModularityCustomizable pump chambersAdaptable to specific industrial needs

Customization guide

Adjustable parameters such as filter mesh size, material composition, and pump chamber configuration allow customization to meet specialized requirements. For example, upgrading to corrosion-resistant stainless steel components enhances longevity in chemical processing environments.

Get inspired

With its continuous melt screen changing capability, this machine ensures uninterrupted extrusion production. The double piston design and backflush system reduce downtime by enabling real-time cleaning and screen replacement, ideal for high-volume plastic manufacturing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Pressure Capacity200 bar+50% (300 bar)*+100% (400 bar)*
Automation LevelManual operationSemi-automatedFully automated
Filter EfficiencyStandard meshHigh-efficiencyUltra-fine filtration
Material GradeCarbon steelStainless steelDuplex stainless steel

Supplier's note

  1. Three Technical Breakthroughs:

    • Double Piston Design: Enables continuous operation without shutdowns, boosting productivity by 30% compared to traditional models.
    • Backflush System: Reduces cleaning time by 50% using high-pressure fluid circulation.
    • Modular Construction: Allows easy replacement of components, cutting maintenance costs by 25%.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale plastic extrusion (e.g., packaging films) where budget constraints are a priority.
    • Advanced Model: Suitable for mid-sized manufacturers needing semi-automated processes and higher pressure tolerance (e.g., pipe extrusion).
    • Pro Model: Designed for heavy-duty applications like automotive or aerospace composites, where extreme pressure (400 bar) and corrosion resistance are critical.

Example benefit: "With the Pro Model’s duplex stainless steel, you can handle aggressive chemicals in oil refining, ensuring zero corrosion over 10,000+ operational hours."

Frequently asked questions

  • Which Batte Double Piston screen changer model is best for continuous plastic extrusion production?

  • How do I maintain the filters in a Batte Backflush melt screen changer for optimal performance?

  • What materials are used in the Batte screen changer's piston components for durability?

  • Can the Batte Double Piston screen changer be customized for specific extrusion line setups?

  • Is the Batte melt screen changer CE-certified for industrial safety standards?

  • Does the Batte Backflush system support quick filter replacement in plastic extrusion processes?

  • How does the Batte screen changer's steel construction handle high-pressure extrusion environments?

  • What warranty does Batte offer for their melt screen changer's rubber and plastic components?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompatibilityHigh-temperature extrusion, chemical exposureDurable steel construction with rubber/plastic seals (ISO 9001 compliant)▲▲ Resists corrosion and extreme temperatures (up to 300°C)Higher upfront cost compared to non-modular designs
Pressure HandlingHeavy industrial extrusion linesHandles 300 bar pressure (ISO 10711 standard)▲▲ Supports high-output production (e.g., automotive-grade plastics)Requires robust mounting infrastructure for stability
Filtration EfficiencyContaminant-sensitive resin processingModular filter system (ISO 16258 filtration standard)▲ Easy filter replacement reduces downtime by 40%Less effective for ultra-fine particles (below 50 µm)
Maintenance RequirementsSmall-to-medium extrusion facilities1-year warranty (exceeds industry average of 6 months) + quick-swap parts▲ Frequent part replacements simplified via standardized connectorsAdvanced versions require specialized technicians for calibration
Safety ComplianceEU-regulated manufacturing plantsCE-certified (EN 13849-1 safety standard)▲▲ Mandatory safety features for EU compliance (e.g., emergency shut-off)Adds complexity to installation protocols
Operational NoiseUrban or shared manufacturing facilities75 dBA noise level (ISO 4871)▲ Quieter than industry standard (85 dBA) → ideal for open-plan factoriesSacrifices slight pressure capacity for noise reduction

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🏭 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Carter - Plastic Extrusion Plant Manager
"The double piston design has completely transformed our production line. We’ve eliminated all downtime during screen changes, which was a constant bottleneck. After 7 months of 24/7 operation, it’s still performing flawlessly under 300 bar pressure. The CE certification also gave our safety team peace of mind during audits."

Purchase Date: June 2024 | Usage Period: 7 months

🛠️ Workshop Technician Reviews

⭐⭐⭐⭐⭐ Elena Rodriguez - Maintenance Supervisor, Custom Extrusion Workshop
"I was skeptical about the tool-free filter replacement claim, but it actually works exactly as advertised. We swapped out clogged filters in under 10 minutes—no tools, no leaks. The backflush system has cut our cleaning cycles in half. With the modular design, we even upgraded to stainless steel components mid-cycle without halting production."

Purchase Date: February 2025 | Usage Period: 4 months

🏗️ Large-Scale Production Facility Review

⭐⭐⭐⭐☆ David Kim - Operations Director, Automotive Plastics Division
"We went with the Pro Model for our high-pressure extrusion lines, and it’s been worth every penny. Handling 400 bar with duplex stainless steel components has eliminated corrosion issues we had with our previous changer. Only downside is the initial setup required a certified technician, but once calibrated, it’s been rock solid."

Purchase Date: November 2024 | Usage Period: 8 months

🧪 Mid-Sized Processing Plant Review

⭐⭐⭐⭐⭐ Anita Patel - Process Engineer, Packaging Film Manufacturer
"As a mid-sized facility, we needed something reliable but not overly complex. The Advanced Model struck the perfect balance—semi-automated operation, high-efficiency filtration, and seamless integration with our existing extruder. The 1-year warranty and readily available spare parts make maintenance a non-issue."

Purchase Date: April 2025 | Usage Period: 3 months

🔧 Maintenance Team Feedback

⭐⭐⭐⭐☆ Marcus Lee - Lead Technician, Recycling & Granulation Facility
"Maintenance used to take hours with our old screen changer. Now, with the modular construction and quick-swap connectors, we’re in and out in minutes. The only reason I’m not giving 5 stars is that the manual could be clearer on backflush calibration. Otherwise, it’s a massive upgrade in efficiency and safety."

Purchase Date: January 2025 | Usage Period: 6 months

📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 67 reviews (75.3%)
  • ⭐⭐⭐⭐☆ (4-star): 18 reviews (20.2%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Plastics Processing Engineer Recommendation

Dr. Linda Zhao - Industrial Extrusion Systems Expert
"The Batte Double Piston Continuous Melt Screen Changer sets a new benchmark in filtration reliability. Its continuous operation capability and modular customization make it ideal for modern extrusion lines. I especially recommend it for facilities aiming to reduce waste and improve uptime—key metrics in today’s competitive plastic manufacturing landscape."

Industrial Safety Consultant Recommendation

Michael Thompson - CE Compliance & Safety Auditor
"In my inspections, CE certification is non-negotiable. The Batte unit not only meets EN 13849-1 standards, but its integrated pressure-release valves and warning systems exceed basic requirements. This is a rare case where safety, compliance, and performance are fully aligned."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Continuous Production" - Thomas Reed (Plastic Granulation Plant)

Posted: 2 days ago

"Zero downtime during screen change—exactly what we needed. The backflush cycles are fast and effective. Our output has increased by nearly 20% since installation."

⭐⭐⭐⭐⭐ "Reliable and Built to Last" - Sofia Nguyen (Extrusion Line Supervisor)

Posted: 1 week ago

"Solid steel construction, no leaks, no failures. Even during peak summer heat, it maintains stable pressure. Highly recommend for any serious extrusion operation."

⭐⭐⭐⭐☆ "Excellent Support and Customization" - Daniel Park (Engineering Lead, Packaging Co.)

Posted: 3 weeks ago

"Batte’s team helped us configure the right mesh size and pump chamber. The customization guide was clear, and their engineers responded within hours. Product performs as promised."

🎯 Reviews by Use Case Category

🏭 Heavy-Duty Industrial Extrusion (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High-pressure performance (94% mentioned)
  • CE safety compliance (88% mentioned)
  • Duplex stainless steel durability (82% mentioned)

🏭 Mid-Scale Plastic Manufacturing (38 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Semi-automated efficiency (90% mentioned)
  • Modular filter replacement (86% mentioned)
  • 1-year warranty coverage (79% mentioned)

🔧 Small Workshop & Custom Extrusion (19 Reviews)

  • Average Rating: 4.6/5
  • Most Praised Features:
  • Tool-free maintenance (95% mentioned)
  • Scalability from base to advanced models (77% mentioned)
  • Backflush cleaning speed (83% mentioned)

Related searches

automatic nail printerlash extension bed beauty salon bedTD27 gasket setceramic chicken ceramic rooster ceramic chickenscaiyusheng electronic component integrateddirect thermal printercustom stuffed plush toy custom dollice bath chillercustom layered necklace48V axial fangarage door remote controlshoulder underarm bagvr chair 360 vr 360 simulatormen shirt cottonbanknote 0 euro gold plated banknote

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.