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  • custom electronic pcb board for solar charge controller oem usb pcba assembly
  • custom electronic pcb board for solar charge controller oem usb pcba assembly
  • custom electronic pcb board for solar charge controller oem usb pcba assembly
  • custom electronic pcb board for solar charge controller oem usb pcba assembly
  • custom electronic pcb board for solar charge controller oem usb pcba assembly
  • custom electronic pcb board for solar charge controller oem usb pcba assembly
custom electronic pcb board for solar charge controller oem usb pcba assembly

custom electronic pcb board for solar charge controller oem usb pcba assembly

$0.23-$11.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 10 pieces）
Customized packaging（Min.Order: 10 pieces）
Graphic customization（Min.Order: 10 pieces）
View product details

custom electronic pcb board for solar charge controller oem usb pcba assembly

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Solar Energy Regulation: Designed to efficiently manage solar power, regulate battery charging/discharging processes, and optimize energy storage for renewable energy systems.
  • OEM USB Integration: Customizable USB output capabilities enable seamless assembly into devices, supporting both standard and specialized power distribution needs.

Key features

  • 1. Material Technology

    • With FR-4 epoxy substrate and HASL (Hot Air Solder Leveling) surface finishing, ensure durable, corrosion-resistant performance and reliable solder joints compared to boards with tin-lead finishes*.

  • 2. Interactive Design

    • With USB connectivity and OEM customization options, integrate seamlessly into solar systems for tailored solutions, unlike generic controllers that lack modular adaptability*.

  • 3. Performance Parameters

    • Optimized power management circuits achieve up to 95% energy conversion efficiency, outperforming standard controllers by 10-15% in solar energy utilization*.

  • 4. Scenario Solutions

    • Designed for both residential and commercial solar setups, the modular layout adapts to varying system sizes and environmental conditions better than fixed-design alternatives*.

  • 5. Certification Standards

    • Complies with RoHS and REACH certifications, ensuring eco-friendly materials and global regulatory compliance, unlike non-certified competitors*.

Product details

custom electronic pcb board for solar charge controller oem usb pcba assembly

Our custom electronic PCB board for solar charge controllers is designed to deliver reliable power management in renewable energy systems. Built with FR-4 material and HASL surface finishing, this OEM USB PCBA assembly combines durability, precision, and adaptability for solar applications.

Technical specifications

FeatureSpecificationBenefit
MaterialFR-4 epoxy laminateHigh thermal and mechanical stability
Surface FinishingHASL (Lead-free)Enhanced solderability and corrosion resistance
Component TechSurface Mount Technology (SMT)Compact design, 20% smaller footprint vs. through-hole
Layout DesignOptimized for compact footprintSpace-saving while maintaining functionality
Electrical PerformanceTailored for solar charge controlEfficient energy management and signal integrity
ReliabilityRigorous thermal/cycle testingLong-term performance in harsh environments

Customization guide

Adjustable parameters include component density (for space-constrained designs) and surface finish (e.g., ENIG for high-reliability applications). Modular layout allows easy integration of additional sensors or connectors to meet specific solar system requirements.

Get inspired

Ideal for solar inverters, USB power stations, and off-grid energy systems, this PCB ensures seamless power regulation. Its compact design and robust materials make it perfect for both indoor and outdoor applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Layer Count2 layers4 layers (+100%)6 layers (+200%)
Surface FinishHASLENIG (+30% corrosion resistance)ENIG + OSP (+50% thermal stability)
Temperature Range-20°C to +85°C-40°C to +105°C-55°C to +125°C
Component Density200 components/m²400 components/m²600 components/m²
CertificationsRoHSRoHS + ULRoHS + UL + MIL-STD

Supplier's note

  1. Three Breakthroughs:

    • FR-4 Material: With FR-4, you can achieve 40% higher thermal resistance than standard PCB materials.
    • SMT Technology: Enables 20% faster assembly compared to traditional through-hole methods.
    • HASL Surface Finishing: Reduces solder joint failures by 30% in high-vibration environments.

  2. Version Selection Guide:

    • Base Model: Ideal for residential solar setups requiring basic functionality and cost efficiency.
    • Advanced Model: Suitable for industrial applications needing enhanced thermal and electrical performance (e.g., commercial solar farms).
    • Pro Model: Designed for aerospace or military-grade systems, where extreme temperature tolerance and ultra-high density are critical.

Example Use Case: The Pro version’s +125°C rating enables safe operation in desert climates, paired with its 6-layer design to handle complex power distribution logic. This creates a 50% smaller system footprint compared to legacy solutions.

Frequently asked questions

  • Which custom PCB model is best for high-power solar systems?

  • How do I maintain a solar charge controller PCB with HASL surface finishing?

  • What are the benefits of FR-4 material in solar PCB assemblies?

  • Can I customize the USB interface on OEM solar PCBAs?

  • Is this PCB RoHS-compliant for solar energy systems?

  • How does this PCB integrate with existing solar panel arrays?

  • What voltage ratings can this PCB handle for off-grid solar projects?

  • Does the HASL finish improve durability in outdoor solar setups?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Surface FinishingMass-produced electronicsHASL (ASTM F1989 compliant) ▲ ENIG (RoHS compliant, 50% better solderability)Cost-effective for high-volume productionENIG requires advanced soldering techniques
MaterialHarsh outdoor environmentsFR-4 (Industry Standard) ▲ FR-4 with UL 94 V-0 (flame retardant, 1.6mm thickness)Widely adopted materialFlame-retardant variant increases cost by 20%
Component DensityCompact devices100% SMT (ISO 9001) ▲ 0201 package components (0.6mm pitch, IPC-A-610 compliant)40% smaller footprint vs. through-holeRequires advanced pick-and-place machines
Electrical PerformanceHigh-power solar systems20V-40V (IEC 61215) ▲ 20V-60V (handles 50% higher voltage loads)Supports 10kW+ solar installationsRequires forced-air cooling for 60V range
ModularityCustom OEM solutionsFixed components ▲ Customizable via JTAG headers (IEEE 1149.1)30% faster prototyping for new designsAdds 15% to BOM cost for modular variants
Thermal ManagementHigh-temperature climates85°C max (IPC-2221) ▲ 105°C (operates in 60°C ambient, 2W/cm² heat dissipation)Deployable in desert climatesUses aluminum heatsinks (adds 2mm thickness)

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