Customized Profile Milling Cutter Form Mill

Name: Customized Profile Milling Cutter Form Mill
Brand: Harbin Dongan Lifeng Cutter Co., Ltd.
SKU: 60697017547_1
Price: 18.00 USD
Availability: InStock
Rating: 4.8 (100 reviews)

Product overview

Core functionalities

Applicable scenarios

Unique advantages

Precision Milling: Designed for high-precision profile milling and surface finishing in machining operations, capable of creating flat or contoured surfaces with minimal material deformation.
Customized Profiles: Equipped with adjustable geometry and customizable tooth configurations to meet specific application requirements, enabling versatile profile creation.

Key features

1. Material Technology

With high-speed steel and TiAlN coating, you can achieve superior durability and heat resistance for prolonged tool life in high-intensity machining. The TiAlN coating enhances wear resistance and maintains sharpness even under extreme temperatures.

2. Interactive Design

With a customizable profile design, you can adapt to precise machining requirements for diverse industrial applications. The modular structure allows adjustments to fit specific cutting geometries, ensuring flexibility across different materials and machining needs.

3. Performance Parameters

With enhanced cutting speed capabilities, you can achieve up to 20% faster material removal compared to uncoated tools* [*Disclaimer: Based on internal testing; actual results may vary]. The high-speed steel core ensures stable performance at elevated cutting speeds, reducing cycle times.

4. Scenario Solutions

With a design optimized for heavy-duty industrial use, you can ensure reliability in high-load machining operations such as automotive and machinery manufacturing. The precision-engineered teeth and robust construction minimize deformation, delivering consistent results in demanding environments.

5. Certification Standards

With compliance to ISO industrial standards for cutting tools, you can ensure precision and safety in manufacturing processes (subject to manufacturer’s confirmation). The material and coating meet rigorous quality benchmarks for industrial-grade applications.

Product details

The Customized Profile Milling Cutter Form Mill is a precision-engineered tool designed for high-performance machining applications. Crafted from high-speed steel with a TiAlN coating, it combines durability and heat resistance for efficient cutting in demanding environments. Its face mill design ensures smooth, high-quality surface finishes, while customizable parameters allow tailored solutions for diverse industrial needs.

Technical specifications

Feature	Specification	Application Scenario
Material	High-speed steel (HSS)	Heavy-duty machining of steel, aluminum, and tough alloys
Coating	TiAlN (Titanium Aluminum Nitride)	High-speed cutting of stainless steel, titanium, and heat-resistant materials
Tooth Geometry	Sharp, angular helical design	Reducing vibration and improving surface finish in precision machining
Tool Type	Face Mill	Machining large, flat surfaces on workpieces
Precision	High-precision manufacturing	Ensuring consistent dimensional accuracy in aerospace, automotive, and industrial components

Customization guide

Adjustable parameters include tooth profile (helical/straight), material grade (e.g., HSS-E for enhanced toughness), and surface treatments (e.g., PVD coatings for corrosion resistance). Customize to meet specific needs such as high-speed cutting, corrosion resistance, or specialized material compatibility.

Get inspired

Optimize your machining processes with our Customized Profile Milling Cutter Form Mill. Designed for precision and durability, this tool ensures smooth, high-quality cuts in a variety of materials. Whether you’re working with tough alloys or demanding surface finishes, our customizable solutions adapt to your unique needs.

Choose your model

Parameter	Base Model	Advanced Model	Pro Model
Cutting Speed	40 m/min	+15% (46 m/min)	+30% (52 m/min)*
Tool Life	60 min	Extended 20%	Extended 40%
Surface Finish	Ra 1.6 μm	Improved 10% (Ra 1.4 μm)	Premium Ra 0.8 μm

Supplier's note

Technical Breakthroughs:
- TiAlN Coating: Enhances heat resistance, enabling 20% faster cutting speeds than uncoated tools.
- Helical Tooth Geometry: Reduces vibration by 30%, ensuring smoother cuts in precision applications.
- High-Speed Steel Core: Delivers 40% longer tool life under high-load machining compared to standard HSS tools.
Version Selection Guide:
- Base Model: Ideal for general workshops requiring cost-effective machining of softer materials (e.g., aluminum).
- Advanced Model: Suitable for medium-duty operations (e.g., automotive parts) needing extended tool life and moderate speed boosts.
- Pro Model: Best for high-demand industries like aerospace, where extreme precision (Ra 0.8 μm) and thermal resistance (up to 1000°C) are critical. Pair its TiAlN coating with helical teeth to achieve seamless cuts in titanium alloys.

*Pro Model performance exceeds industry benchmarks by 30% in cutting speed and surface finish quality.

Frequently asked questions

Which milling cutter model suits high-load applications like heavy machinery?
How do I maintain a titanium aluminum nitride (TiAlN) coated face mill?
Should I choose high-speed steel or carbide for a face mill?
Can I customize the tooth profile of this milling cutter?
Is the TiAlN coating on this milling cutter heat-resistant?
Which materials work best with this high-speed steel face mill?
How often should I re-sharpen a TiAlN-coated face mill?
What certifications does the TiAlN coating meet?

Product comparison

Category	Usage Scenarios	Characteristics	Advantages	Disadvantages
Material	Heavy-duty machining, high-temperature applications	High-speed steel (HSS) with 6.5% cobalt (ISO 5980)	Maintains hardness up to 600°C, cost-effective (▲ vs carbide tools)	Less wear-resistant (requires frequent replacement)
Coating	High-speed machining of hardened steels	TiAlN coating (2.5µm thickness, ISO 3297)	Reduces friction by 40% (▲15% harder than Industry Standard), extends tool life by 30%	Higher cost than uncoated tools
Cutting Type	Profiling, slotting, face milling	12-flute face mill design (ISO 13399)	Achieves surface finish of Ra 1.6µm (▲ vs 3.2µm in standard face mills)	Less versatile for complex geometries
Durability	Continuous production in automotive manufacturing	8000+ minutes of continuous operation (▲20% vs Industry Standard)	Reduces downtime by 25% (▲30% in Our Advanced tier)	Requires precise coolant management to prevent thermal shock
Speed Capabilities	High-speed machining of aluminum alloys	Max RPM of 12,000 (▲40% over Industry Standard)	Increases material removal rate by 30% (▲50% in Our Advanced tier)	May cause excessive heat without proper cooling systems
Customization	Unique part geometries in aerospace	Customizable flute count and helix angle (per customer specs)	Tailored performance for niche applications (▲ adaptability in Our Advanced tier)	Longer lead times for custom orders (▲10% faster in Our Advanced tier)