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Fluidized Bed Biomass Fast Pyrolysis Reactor for Big Capacity 15 Tons

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Biomass Processing: Converts up to 15 tons of raw materials (waste tyres, plastics, oil sludge) into bio-oil, biochar, and syngas via fast pyrolysis, enabling sustainable waste-to-energy solutions.
  • Precision Thermal Control: Features a water cooling system and batch processing design to ensure consistent temperature management during rapid thermal decomposition, optimizing yield and product quality.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a corrosion-resistant stainless steel body, ensure durable and hygienic operation in harsh industrial environments. The material’s longevity reduces maintenance needs, offering a 5-8 year reactor lifespan—~20% longer than traditional carbon steel reactors*.

  • 2. Modular Design for Customized Processing

  • With a modular design, adapt to diverse raw materials like waste tyres, plastics, and oil sludge. This flexibility outperforms rigid systems, enabling seamless integration into varied recycling workflows.

  • 3. High-Capacity Batch Processing

  • With a 15-ton batch capacity, efficiently handle large-scale recycling operations—~30% faster output than smaller reactors*. The water cooling system ensures stable performance even under continuous use.

  • 4. Versatile Scenario Solutions for Industrial Recycling

  • With compatibility for waste tyre, plastic, and oil sludge processing, address diverse industrial needs. Ideal for commercial facilities requiring high-volume, multi-material pyrolysis solutions.

  • 5. Compliance with Industrial Safety Standards

  • With stainless steel construction and a robust design, meet rigorous industrial safety and hygiene standards. This ensures reliable operation in regulated environments, such as manufacturing or waste management facilities.

Product details

Fluidized Bed Biomass Fast Pyrolysis Reactor for Big Capacity 15 Tons

The Fluidized Bed Biomass Fast Pyrolysis Reactor is a high-capacity industrial machine designed for efficient processing of waste materials like tires, plastics, and oil sludge. Built with durable stainless steel and a modular structure, it offers customizable solutions for recycling facilities, research labs, and large-scale production environments.

Technical specifications

FeatureSpecificationApplication Scenario
Cooling SystemWater CoolingEnsures efficient heat dissipation in continuous industrial operations
Reactor MaterialStainless SteelIdeal for corrosive environments in food, pharmaceutical, and chemical industries
Reactor Life5-8 yearsLong-term use in recycling facilities with minimal maintenance
Machine TypeBatch ProcessingControlled processing for research or small-scale production needs
Raw Material CompatibilityWaste Tyre, Plastic, Oil SludgeVersatile for mixed-waste recycling centers
Processing Capacity15 TonsHigh-volume processing in large-scale industrial plants
Warranty Period1 YearProvides initial service assurance for new installations

Customization guide

Adjustable parameters include cooling system efficiency (for higher temperature tolerance), reactor size (to scale capacity), and material handling configurations (to optimize waste type processing). This allows customization to meet specific needs such as enhanced throughput or specialized waste compatibility.

Get inspired

Transform waste into valuable resources with our Fluidized Bed Biomass Fast Pyrolysis Reactor. Its stainless steel construction and modular design enable durability and adaptability, making it ideal for sustainable recycling operations in industries like energy, agriculture, and chemical processing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity (Tons)15+20% (18)+30% (19.5)*
Energy Efficiency70%80%85% (20% above industry benchmarks)
Temperature Control Precision±5°C±3°C±1°C
Automation LevelBasicSemi-AutomaticFully Automated

Supplier's note

  1. Technical Breakthroughs:

    • Stainless Steel Construction: Ensures corrosion resistance and hygiene, critical for food/pharma applications.
    • Water Cooling System: Reduces thermal stress by 30% compared to air-cooled systems, extending reactor life.
    • Batch Processing Design: Allows precise control over pyrolysis cycles, optimizing bio-oil yield by up to 15%.
  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium recycling facilities requiring standard capacity (15 Tons) and basic automation.
    • Advanced Model: Suitable for mid-scale operations needing 20% higher throughput and semi-automated precision.
    • Pro Model: Best for large industrial plants demanding maximum efficiency (85% energy savings) and ultra-precise temperature control (±1°C). For example, the Pro’s automation paired with stainless steel durability enables seamless integration into 24/7 production lines, reducing downtime by 40%.

With the Pro model’s 85% energy efficiency, you can reduce operational costs while handling high-volume waste streams. The Base model’s 1-year warranty ensures peace of mind for initial deployments.

Frequently asked questions

  • Which Fluidized Bed Reactor model suits large-scale biomass processing facilities?

  • How to maintain the water cooling system of a pyrolysis reactor?

  • What materials can the reactor process besides biomass?

  • Can the reactor be customized for specific recycling needs?

  • Is the reactor’s material FDA/ISO certified for safety?

  • How long does the reactor last under heavy use?

  • What warranty support comes with the reactor purchase?

  • Is the reactor energy-efficient for batch processing?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Reactor TypeSmall-scale production, R&D facilitiesBatch Processing (15 Tons capacity)
(ISO 14001 compliant)
▲▲ Higher flexibility for varied feedstock batches and small-scale runsLower throughput compared to continuous systems
Cooling SystemHigh-temperature processesWater-Cooled System
(ISO 9001 certified, 30°C±2°C stability)
Efficient heat dissipation for consistent pyrolysis tempsRequires continuous water supply and drainage infrastructure
Raw Material CompatibilityWaste-to-energy recyclingMulti-Feedstock (ASTM D543 compliant)
(Waste tyre, plastic, oil sludge)
▲▲ Versatile for mixed industrial waste streamsRisk of contamination if feedstock ratios are unoptimized
Reactor LifeLong-term industrial useExtended Service Life (5-8 years)
(vs. 3-5 years industry average)
▲▲ Lower replacement costs over 5+ yearsHigher upfront capital investment
Warranty CoverageHeavy-duty operations1-Year Full Warranty
(includes parts and labor)
Comprehensive coverage vs. 6-month industry standardLimited to first-year defects only
Emissions ControlRegulated environmentsLow-NOx Filtration
(EPA 40 CFR Part 63 compliant)
Compliance-ready for environmental regulationsRequires regular filter maintenance to sustain efficiency

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