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  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
  • Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element
Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element

Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element

$98000.00-$108000.00/ Set|1 Set/Sets(Min. Order)
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Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Membrane Conversion: Converts flat sheet membranes into spiral wound membrane elements for water treatment applications, enabling efficient filtration and purification processes.
  • Automated Processing: Utilizes a conveyor system and material handling arm to streamline membrane winding, ensuring precision and consistency in production.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a robust steel frame and chemical-resistant conveyor belt materials, ensure durable operation in harsh water treatment environments.

  • 2. User-Friendly Interactive Design

    • With a intuitive control panel featuring multi-program presets, easily customize settings for different membrane types and processing speeds.

  • 3. High-Efficiency Performance

    • With a high-speed conveyor system and powerful motor, achieve up to 20% faster conversion rates than traditional flat-sheet processing methods*.

  • 4. Versatile Scenario Adaptability

    • With modular design and automation capabilities, seamlessly switch between industrial-scale production and customized small-batch membrane element fabrication.

  • 5. Certified Safety and Compliance

    • With NSF-certified components and ISO-standard safety features, guarantee compliance with global water treatment safety and environmental regulations.

Product details

Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane element

The Machine to Convert Flat Sheet Membrane Into Spiral Wound Membrane Element is a specialized industrial solution for water treatment applications. Designed to transform flat sheet membranes into spiral-wound elements, this machine combines robust construction with automation features. Its modular design and durable components ensure versatility in handling various materials and production scales.

Technical specifications

FeatureSpecificationApplication Scenario
Frame MaterialSteelEnsures structural stability in heavy-duty environments
Conveyor BeltDurable rubber/plasticSmooth transport of membranes during processing
Voltage220VGlobal compatibility for industrial power systems
Control PanelTouchscreen with operational controlsReal-time monitoring and adjustment of processes
Material HandlingMotorized arm with gripperPrecision placement of membranes during winding
Safety FeaturesEmergency stop, overload protectionMitigates risks during high-speed operations

Customization guide

Adjustable conveyor speed (5–20 cm/min) to accommodate different membrane thicknesses. Customizable arm reach (up to 1.5m) for handling large or irregularly shaped materials. Modular bin configurations to optimize material storage based on production volume.

Get inspired

With this machine, you can streamline the production of spiral-wound membrane elements for water filtration systems. Its automated processes reduce manual labor while ensuring consistent quality, making it ideal for scaling water treatment operations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 elements/hr+15% (11.5 elements/hr)+30% (13 elements/hr)*
Precision Level±2mm tolerance±1.5mm tolerance±1mm tolerance
AutomationSemi-automatedFully automatedAI-driven automation
Material Capacity500 elements/day800 elements/day1,200 elements/day

Supplier's note

  1. Key Technical Breakthroughs:

    • Steel Frame: With a steel frame, you can ensure structural stability under heavy loads, reducing downtime.
    • Rubber Conveyor Belt: The durable rubber belt prevents membrane damage during transport, enhancing product integrity.
    • AI-Driven Automation (Pro Model): With machine learning algorithms, the Pro Model optimizes winding patterns for 20% faster output than traditional models.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale water treatment facilities requiring basic automation.
    • Advanced Model: Suitable for medium-sized operations needing higher precision (e.g., pharmaceutical-grade membranes).
    • Pro Model: Designed for large industrial users requiring high-volume production (e.g., municipal water plants). Its triple-certified chemical resistance enables safe handling of corrosive cleaning agents, paired with AI optimization to reduce energy consumption by 15%.

*Comparative performance vs. industry benchmarks.

Frequently asked questions

  • Which model of the flat sheet to spiral wound membrane conversion machine is best for small-scale water treatment plants?

  • How do I clean and maintain the conveyor belt of the spiral wound membrane element machine?

  • Flat sheet vs. tubular membranes: Which is better for water treatment using this conversion machine?

  • Can this machine be customized to handle different membrane materials or production volumes?

  • Is the material handling arm of the membrane conversion machine FDA-approved for water treatment applications?

  • Does the machine support automated processing for spiral wound membrane production?

  • Is the 220V voltage of the flat sheet membrane conversion machine suitable for global use?

  • What safety features does the spiral wound membrane conversion machine include to ensure operator safety?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material Handling SystemPrecision assembly in spiral windingIndustry: Manual Handling (error-prone) ▲ Base: Mechanical Arm (±2mm accuracy) ▲▲ Advanced: Robotic Arm (±0.5mm, ISO 9283)▲ Base: Cost-effective automation. ▲▲ Advanced: 95% defect reduction.Industry: High labor cost. Advanced: Requires skilled operators.
Conveyor Belt SpecificationsHigh-volume production linesIndustry: 1.2 m/s (standard belt) ▲ Base: 1.8 m/s (ISO 5293) ▲▲ Advanced: 2.5 m/s (heat-resistant, 10,000+ hours lifespan)▲ Base: 30% faster throughput. ▲▲ Advanced: 20% energy savings.Industry: Frequent maintenance. Advanced: Higher initial cost.
Voltage & Power EfficiencyGlobal industrial facilitiesIndustry/All Tiers: 220V (IEC 60947-1) ▲ Base: 85% efficiency ▲▲ Advanced: 92% efficiency (IEC 62033)▲ Base: Meets global standards. ▲▲ Advanced: 25% lower energy bills.N/A (Industry standard compliance). Advanced: Requires upgraded power systems.
Automation LevelRepetitive, high-volume tasksIndustry: Manual ▲ Base: Semi-Automated (PLC-based) ▲▲ Advanced: Fully Automated (AI-driven, ISO 13849-1)▲ Base: Reduces 50% manual labor. ▲▲ Advanced: 24/7无人 supervision.Industry: Labor-intensive. Advanced: Higher upfront investment.
Material CompatibilityDiverse membrane typesIndustry: 3 materials ▲ Base: 5 materials (ASTM D635) ▲▲ Advanced: 8 materials (including exotic polymers)▲ Base: Versatile for common applications. ▲▲ Advanced: Handles niche materials.Industry: Limited flexibility. Advanced: Requires specialized training.
Safety FeaturesIndustrial environments with regulationsIndustry: Basic guards ▲ Base: Emergency Stop (ISO 13857) ▲▲ Advanced: Laser Sensors + Emergency Stop (ISO 13857)▲ Base: Meets OSHA compliance. ▲▲ Advanced: Zero human-contact zones.Industry: Higher accident risk. Advanced: Complex setup.

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