With a corrosion-resistant metal body, you can process brass, copper, stainless steel, and other metals without compromising durability or performance. This design ensures longevity even when handling chemically reactive materials like alloy.
With an automated feed conveyor system, you can streamline material input for uninterrupted processing, reducing manual labor and improving workflow efficiency compared to traditional manual-fed shredders*.
Achieve particle sizes as small as 10mm, enabling efficient downstream recycling processes. This precision outperforms standard shredders that produce coarser debris, enhancing material recovery rates*.
Designed for both industrial and commercial settings, you can handle high-volume scrap processing (e.g., construction waste, automotive parts) while maintaining consistent output, ideal for facilities requiring 24/7 operation*.
Equipped with ISO 14001 environmental certification, you can ensure compliance with global recycling standards, minimizing environmental impact and meeting regulatory requirements for eco-friendly processing*.
The Metal Scrap Small Particle Production Line is a high-efficiency recycling solution designed to process diverse metal types into uniform particles. Engineered for durability and precision, it handles brass, copper, stainless steel, aluminum, carbon steel, and alloys, making it ideal for industrial recycling facilities.
Feature | Specification | Application Scenario |
---|---|---|
Material Compatibility | Processes brass, copper, stainless steel, aluminum, carbon steel, alloy | Recycling facilities for metal separation and shredding |
Processing Capacity | 1-3 tons/hour (adjustable) | Medium-scale industrial waste management |
Conveyor Belt | 1.5m width, 20m/s speed | Efficient transport of scrap metal |
Shredder Design | High-torque rotor with replaceable teeth | Breaking dense metals into 5-50mm particles |
Safety Features | Overload protection, noise reduction | Compliance with industrial safety standards |
Adjustable conveyor belt speed and shredder rotor size to meet specific throughput or particle size requirements. Custom material coatings can be added for enhanced corrosion resistance in corrosive environments.
With a high-torque shredder, you can efficiently process dense metals like stainless steel. The adjustable particle size ensures compatibility with downstream recycling processes. The automated conveyor system reduces manual handling, enabling 24/7 operation.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Processing Capacity | 1-2 tons/hour | +20% (2.4 tons/hour) | +40% (3 tons/hour)* |
Particle Size Range | 10-50mm | 5-50mm | 2-50mm |
Automation Level | Manual control | Semi-automated | Fully automated |
Noise Level | 85 dB(A) | -10% (76 dB(A)) | -20% (68 dB(A)) |
Technical Breakthroughs:
Optimal Version Selection:
*Comparative Hint: The Pro Model’s throughput exceeds industry benchmarks by 20% due to optimized rotor design.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Processing Capacity | Large-scale recycling plants | Industry: 1–2 t/h Our Base: 2.5 t/h (▲1.25×) Our Advanced: 3.5 t/h (▲3.5×) | ▲1.25× faster Base, ▲3.5× Advanced cuts processing time | Higher capacity requires larger footprint and power consumption |
Particle Size | Smelting, feedstock manufacturing | Industry: 50–100mm Our Base: 30–50mm (▲Finer) Our Advanced: 10–30mm (▲Ultra-fine) | Finer particles improve smelting efficiency and material purity | Smaller particles may clump or require additional handling equipment |
Material Compatibility | Mixed-metal recycling, alloy processing | Industry: 3–4 metals Our Base: 5 metals (▲+2 types) Our Advanced: 6+ metals (▲All listed) | Processes all major metals (brass, copper, stainless steel, etc.) | Requires pre-sorting for optimal performance in mixed-material streams |
Noise Level | Urban facilities, residential areas | Industry: 85 dBA Our Base: 75 dBA (▲10 dB quieter) Our Advanced: 65 dBA (▲20 dB quieter) | Advanced model quieter than a typical conversation (▲20 dB reduction) | Quieter models may trade off slight capacity for noise dampening |
Energy Efficiency | Cost-sensitive operations | Industry: 1.2 kWh/kg Our Base: 0.9 kWh/kg (▲25% efficient) Our Advanced: 0.6 kWh/kg (▲50% efficient) | Advanced model cuts energy costs by half compared to industry standards | Higher upfront cost for energy-efficient components |
Safety Features | High-risk environments | Industry: Basic guards Our Base: Auto-shutoff + guards (▲+1 feature) Our Advanced: Smart sensors + guards (▲+2 features) | Advanced model includes AI-driven hazard detection and real-time alerts | Requires specialized training for advanced safety systems |
⭐⭐⭐⭐⭐ James Peterson - Metal Recycling Plant Manager
"We've been running the Pro Model for over six months now, and it’s transformed our operation. The dual-shaft shredder handles stainless steel and alloys with ease, and the throughput is noticeably faster than our old system—right in line with the 40% increase claimed. The fully automated conveyor integration has cut labor costs significantly, and we’ve had zero safety incidents thanks to the emergency stops and metal detection sensors."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Linda Tran - Family-Owned Metal Workshop
"As a small operation, we needed something reliable but not overly complex. The Basic Series Shredder was the perfect fit. It processes copper and aluminum efficiently, and the adjustable capacity (1–3 tons/hour) lets us scale based on daily intake. Setup was straightforward, and the modular design meant we could fit it into our tight space without reconfiguring the entire workshop."Purchase Date: October 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Carlos Mendez - Operations Lead, Auto Parts Reclaimer
"We upgraded to the Advanced Model six months ago, mainly for the finer particle output (10–30mm) and lower noise levels. The adjustable screen mesh has been a game-changer for downstream sorting—especially when separating copper from mixed scrap. Only reason I’m not giving five stars is the initial learning curve with the semi-automated controls. Once trained, though, efficiency jumped by nearly 30%."Purchase Date: January 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Sustainability Coordinator, City Recycling Hub
"Noise used to be a major complaint from nearby offices. Since installing the Advanced Model with 65 dB(A) operation, that’s no longer an issue. We’re processing mixed metals—brass, carbon steel, aluminum—all without performance drops. Plus, the CE and RoHS compliance gave us an edge during our last environmental audit. This shredder is both eco-friendly and highly effective."Purchase Date: April 2025 | Usage Period: 3 months
⭐⭐⭐⭐⭐ David Kim - Industrial Engineer, Automotive Recycling Hub
"We process high volumes of corrosive alloy scrap daily. The Pro Model’s triple-coated components and reinforced rotor have held up exceptionally well. After five months of near-continuous use, blade wear is minimal thanks to the carbide coating and automatic lubrication. Customizing the setup with magnetic separators was seamless. If you’re serious about large-scale recycling, this is the only way to go."Purchase Date: November 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Foster - Industrial Recycling Systems Consultant
"After evaluating over 30 metal shredding systems in the past decade, this production line stands out for its material versatility and energy efficiency. The Advanced Model’s 0.6 kWh/kg energy consumption is 50% below industry average, making it a top recommendation for cost-conscious yet high-output facilities. Its compliance with ISO 14001 and EU RoHS makes it suitable for global deployment."
Nina Patel - Senior Waste Processing Engineer
"The modular customization options—from particle size control to conveyor integration—make this shredder adaptable across scales. I’ve recommended the Base Model for startups and the Pro Model for industrial hubs. The safety interlocks and real-time monitoring in the Advanced and Pro models exceed standard OSHA expectations, which is rare at this price point."
Posted: 2 days ago
"No breakdowns, consistent output, and the customer support team helped us optimize blade settings for stainless steel. Exactly what we needed for our growing operation."
Posted: 1 week ago
"The Pro Model paid for itself in under seven months thanks to reduced labor and energy savings. The uniform particle size has improved our smelting yield significantly."
Posted: 3 weeks ago
"Processes brass and carbon steel without cross-contamination issues. Suggestion: include more detailed sorting guides for mixed feeds. Otherwise, very satisfied."
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