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Orbital Welding Machine Automatic Orbital Welding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Orbital Welding: Equipped with dual welding torches and advanced sensors, the machine performs high-quality orbital welding on cylindrical structures (e.g., pipes, tanks) for seamless, defect-free joints.
  • Continuous Operation: Powered by an AC motor with a 100% rated duty cycle, ensuring uninterrupted performance for large-scale or time-sensitive projects.

Key features

  • 1. Durable Material Construction

  • With a corrosion-resistant metal body and high-temperature brass components, you can ensure long-lasting performance in harsh industrial environments*.

  • 2. Advanced Sensor-Driven Controls

  • With precision-engineered sensor systems and multi-program presets, you can achieve accurate welding for diverse tasks, adapting to different material thicknesses and joint configurations*.

  • 3. Unmatched Continuous Operation

  • With a 100% rated duty cycle, you can maintain uninterrupted operation, outperforming traditional models with lower duty cycles*.

  • 4. Industrial-Grade Versatility

  • Designed for industrial applications like pipe and tank welding, you can deliver consistent results in demanding environments, ensuring reliability for manufacturing and construction projects*.

  • 5. Safety-Certified Design

  • With safety-certified design elements, including protective shields and heat-resistant materials, you can meet rigorous industry safety standards for welding operations*.

Product details

Orbital Welding Machine Automatic Orbital Welding Machine

The Orbital Welding Machine Automatic Orbital Welding Machine is a robust industrial solution designed for precision welding in demanding environments. Equipped with an AC motor and a 100% rated duty cycle, it ensures continuous operation without overheating, ideal for high-volume manufacturing and construction projects. Its dual-torch configuration and adjustable joints enable versatile applications, from pipe welding to tank assembly, while advanced sensors guarantee consistent weld quality.

Technical specifications

FeatureSpecificationApplication Scenario
Motor TypeAC MotorEnergy-efficient operation in industrial settings
Duty Cycle100%Continuous welding for uninterrupted workflows
Welding TypeMIG/MAG, OrbitalVersatile for pipe, tank, and structural welding
Precision ControlSensor-guided positioningHigh-accuracy applications like aerospace or automotive parts
Safety FeaturesThermal shields and spark containmentSafe operation in flammable or confined spaces

Customization guide

Adjustable parameters:

  • Joint flexibility: Modify arm articulation to suit curved or irregular surfaces.
  • Torch positioning: Optimize torch angle and distance for material thickness.
  • Duty cycle: Maintain 100% operation for high-volume tasks or adjust for energy conservation.

Get inspired

With its 100% duty cycle and dual-torch setup, this machine excels in large-scale projects like pipeline construction or automotive assembly lines. Its precision sensors ensure defect-free welds even in tight spaces, making it a trusted choice for industries requiring reliability and consistency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Speed1.5 m/min+20% (1.8 m/min)+35% (2.0 m/min)
Torque Capacity120 Nm150 Nm180 Nm
Precision Tolerance±0.5 mm±0.3 mm±0.1 mm
Material ThicknessUp to 6 mmUp to 8 mmUp to 10 mm

Supplier's note

  1. Three Technical Breakthroughs:

    • 100% Duty Cycle: Enables uninterrupted operation, reducing downtime by 40% compared to traditional models.
    • AC Motor Efficiency: Consumes 25% less energy than DC motors while maintaining peak performance.
    • Sub-millimeter Precision: The Pro model’s ±0.1 mm tolerance ensures aerospace-grade welds for critical components.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs or projects requiring basic orbital welding (e.g., standard pipe fabrication).
    • Advanced Model: Suited for medium-scale manufacturers needing higher torque and precision (e.g., automotive or HVAC systems).
    • Pro Model: Best for high-stakes industries like aerospace or oil & gas, where extreme precision and material thickness (up to 10 mm) are critical.

With the Pro model’s 180 Nm torque and ±0.1 mm precision, you can weld thick stainless steel pipes for nuclear reactors, ensuring safety and longevity. Pair its high-speed capability with thermal shielding to handle reactive materials safely. The Advanced model’s 20% faster welding speed reduces labor costs in automotive assembly lines. Choose wisely based on your project’s scale and material demands.

Frequently asked questions

  • Which orbital welding machine is best for continuous industrial use?

  • How do I maintain the welding torches on an automatic orbital welding machine?

  • Why is steel preferred for robotic welding arms in harsh environments?

  • Can this orbital welding machine use different welding torches for varied materials?

  • Is the orbital welding machine’s material FDA-approved for food-grade applications?

  • What makes the AC motor suitable for orbital welding machines?

  • How does the robotic welding arm ensure operator safety during high-heat operations?

  • Does the automatic orbital welding machine reduce downtime compared to manual welding?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Motor TypeHeavy industrial weldingIndustry: DC motor (1 HP, 50Hz)
Our Base: AC (1.5 HP, 60Hz) ▲
Advanced: AC (2 HP, VFD) ▲▲ (Higher torque for heavy-duty tasks)
Reduced downtime for high-load operationsIncreased energy consumption
Duty Cycle24/7 manufacturingIndustry: 60% (40min on/10min off)
Base: 100% ▲▲
Advanced: 100% + thermal protection ▲▲ (Continuous operation capability)
Eliminates cooling breaksRequires advanced cooling systems
Welding PrecisionAerospace fabricationIndustry: ±0.5mm (ISO 17635)
Base: ±0.3mm (ASTM A370) ▲
Advanced: ±0.15mm + laser ▲▲ (Meets aerospace specs)
Achieves micron-level accuracyHigher sensor costs
Process CompatibilityPipeline constructionIndustry: MIG only
Base: MIG/TIG ▲
Advanced: 4-process ▲▲ (Handles all common welding types)
Cuts equipment switching time by 70%Requires operator training
Safety FeaturesHazardous environmentsIndustry: Basic shields
Base: Multi-layer barriers (EN 1090) ▲
Advanced: Auto-shutdown (IEC 60204) ▲▲ (OSHA compliant)
Reduces workplace accidentsAdds 20% unit weight
Material CompatibilityAutomotive assemblyIndustry: Steel only
Base: Steel/Aluminum (AWS D1.1) ▲
Advanced: Steel/Aluminum/Titanium (ASTM A53) ▲▲ (Cross-material welding)
Enables mixed-material assembliesNeeds advanced gas mixing systems

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