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Pigging Pipeline Single Tracking Pig in Polyurethane Materials for Oil Gas Pipeline Cleaning

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Pipeline Cleaning: Designed to clean and inspect oil and gas pipelines by removing debris, sludge, and buildup through high-efficiency pigging.
  • Single Tracking: Ensures precise navigation within pipelines, maintaining alignment for consistent cleaning and inspection accuracy.

Key features

  • 1. Material Technology

  • With polyurethane material and corrosion-resistant metal hub, you can ensure durability in harsh oil and gas environments. ~30% longer lifespan than conventional plastic pigs*

  • 2. Interactive Design

  • With a streamlined single-tracking design, you can navigate complex pipelines with minimal friction, reducing operational downtime compared to bulky alternatives*

  • 3. Performance Parameters

  • With a pressure tolerance of up to 5000 psi, you can handle extreme conditions, outperforming standard pigs by 25% in high-pressure scenarios*

  • 4. Scenario Solutions

  • Designed for continuous commercial use, you can maintain uninterrupted pipeline cleaning cycles, ideal for 24/7 industrial operations.

  • 5. Certification Standards

  • Certified to API 1160 standards, you can ensure compliance with oil and gas industry safety requirements.

Product details

Pigging Pipeline Single Tracking Pig in Polyurethane Materials for Oil Gas Pipeline Cleaning

The Pigging Pipeline Single Tracking Pig is a robust industrial component designed for efficient cleaning and maintenance of oil and gas pipelines. Crafted from high-performance polyurethane material with a durable metal hub, it ensures smooth, low-friction movement while withstanding heavy loads and harsh environmental conditions. Its cylindrical design and customizable specifications make it adaptable to diverse pipeline systems.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionPolyurethane outer casing, metal hub (steel/aluminum)Oil/gas pipeline cleaning, heavy-duty industrial applications
Outer Diameter50-150mm (adjustable)Custom-fit for varying pipeline diameters
Load CapacityUp to 2,000 kg (depending on model)Heavy-load transportation and pressure resistance
Chemical ResistanceResistant to crude oil, acids, and solventsHarsh chemical environments in refineries or pipelines
Noise ReductionLow-friction polyurethane surfaceQuiet operation in noise-sensitive areas

Customization guide

Adjustable parameters include:

  • Diameter and Thickness: Tailor to pipeline specifications for optimal sealing and efficiency.
  • Material Hardness: Modify polyurethane hardness (Shore A 60-90) to balance durability and flexibility.
  • Hub Design: Customize mounting holes or add anti-corrosion coatings for specialized environments.

Get inspired

With its polyurethane coating, this pig ensures minimal wear on pipeline interiors while maintaining high-pressure integrity. The metal hub’s structural strength supports seamless integration into automated systems, making it ideal for continuous industrial operations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material HardnessShore A 70Shore A 75 (+7%)Shore A 85 (+21%)
Max Load Capacity1,200 kg1,500 kg (+25%)2,000 kg (+67%)
Chemical ResistanceStandard oilsAcid-resistantFull solvent-proof
Speed Rating1.5 m/s2.0 m/s (+33%)2.5 m/s (+67%)

Supplier's note

  1. Breakthrough Features:

    • Polyurethane Coating: Reduces pipeline abrasion by 40% compared to traditional rubber pigs.
    • Modular Hub Design: Enables 30% faster installation than industry-standard models.
    • Customizable Hardness: Balances rigidity and flexibility for extreme temperature ranges (-30°C to +120°C).
  2. Version Selection Guide:

    • Base Model: Ideal for standard oil pipelines with moderate loads (≤1,200 kg).
    • Advanced Model: Suitable for chemical plants requiring acid resistance and higher speeds.
    • Pro Model: Designed for heavy industrial use, such as offshore pipelines or solvent-carrying systems. With its triple-industry-standard chemical resistance, the Pro ensures safe handling of corrosive fluids while maintaining 2.5 m/s speed—20% faster than competitors. Pair its high hardness with metal hubs for unmatched durability in abrasive environments.

Frequently asked questions

  • Which pigging pipeline pig is best for small diameter oil pipelines?

  • How do I clean and maintain a polyurethane pipeline tracking pig?

  • Polyurethane vs Rubber: Which material is better for oil and gas pipeline cleaning?

  • Can the pigging pig be customized for specific pipeline diameters?

  • Is the polyurethane material API-certified for oil and gas applications?

  • What makes this single tracking pig suitable for high-pressure pipelines?

  • How does the single tracking design improve cleaning efficiency?

  • Are color options available for industrial visibility?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHarsh chemical environments in pipelinesIndustry Standard: 25 MPa tensile strength (ASTM D638) ▲ Base: 28 MPa ▲ Advanced: 30 MPa (ISO 14644-1 Class 5)Enhanced durability against abrasion and corrosion ▲ Advanced resists extreme wearAdvanced versions may have higher upfront costs
Noise LevelUrban pipeline systems with noise limitsIndustry Standard: 50 dBA ▲ Base: 45 dBA ▲ Advanced: 43 dBA (quieter than refrigerator hum)Meets EPA noise regulations ▲ Advanced minimizes community complaintsAdvanced requires regular lubrication to maintain performance
Pressure RatingHigh-pressure oil transport pipelinesIndustry Standard: 1200 psi ▲ Base: 1500 psi ▲ Advanced: 2000 psi (ASME B31.4 compliant)Safe operation in deep-sea and high-pressure environments ▲ Advanced handles extreme loadsHeavier, more complex installation
Chemical ResistanceCorrosive substance handling (e.g., sulfuric acid)Industry Standard: 30 chemical exposures ▲ Base: 50 exposures ▲ Advanced: 100+ exposures (ASTM D543)Longer operational lifespan in harsh chemicals ▲ Advanced withstands prolonged exposureLimited compatibility with certain exotic chemicals
Tracking AccuracyComplex pipeline networksIndustry Standard: ±1% deviation ▲ Base: ±0.5% ▲ Advanced: ±0.1% (ISO 5211 tracking standard)Minimizes cleaning gaps and human error ▲ Advanced ensures precision in bendsAdvanced models may be more sensitive to debris
Service LifeLong-term pipeline maintenance programsIndustry Standard: 2000 hours ▲ Base: 3000 hours ▲ Advanced: 5000+ hours (ISO 13374 endurance test)Reduces replacement frequency and downtime ▲ Advanced cuts maintenance costs by 40%Higher initial investment required

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