Customization:
With a soft polyurethane (PU) foam core, achieve gentle yet durable surface polishing while protecting delicate materials. ~30% gentler on sensitive surfaces compared to rigid plastic alternatives*.
With customizable model options labeled by grit and purpose, select the ideal tool for precise tasks like fine sanding or rough polishing. Offers 2x the adaptability of single-purpose tools*.
With a consistent rectangular shape and firm grip, ensure stable handling for high-precision work, reducing material waste by up to 25% in panel finishing tasks*.
With color-coded models for diverse applications, seamlessly transition between automotive panel checks, furniture finishing, and industrial tooling setups, ideal for both small workshops and large-scale manufacturing*.
With compliance to industrial safety standards, guarantee reliable performance in professional environments, meeting OSHA-recommended material specifications for workplace safety*.
The zs Polyurethane (PU) Tooling Board is a versatile plastic foam solution designed for precision panel part checking, fixture tooling, and working board applications. Crafted from high-quality PU foam, it combines durability with flexibility, offering customizable thickness and density to meet diverse industrial needs.
Feature | Specification | Application Scenario |
---|---|---|
Material | PU foam (plastic, foam) | Ideal for prototyping and part alignment in automotive manufacturing. |
Density | 0.8–1.2 g/cm³ (adjustable) | Customizable firmness for varying material removal needs in aerospace applications. |
Thickness | 5–50mm (customizable) | Ensures precise fit for electronics assembly fixtures. |
Color Coding | 6 standard colors (model-based) | Visual distinction for organized workshop setups in industrial tooling. |
Processing | Custom moulding service | Tailored shapes for complex fixture designs in precision engineering. |
Adjustable thickness and density parameters allow customization to meet specific requirements:
With zs PU foam tooling boards, you can streamline quality control processes across industries. Their lightweight yet durable design enables precise panel alignment in automotive prototyping, while color-coded models simplify inventory management in workshop environments. For instance, a 30mm-thick board with medium density is ideal for creating fixtures that withstand repetitive use in electronics assembly lines.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Density | 0.8–1.0 g/cm³ | 1.0–1.2 g/cm³ | 1.2+ g/cm³ * |
Thickness Range | 5–20mm | 10–40mm | 20–50mm |
Surface Finish | Standard (abrasive) | Enhanced (smooth) | Premium (polished) |
Technical Breakthroughs:
Optimal Version Selection:
*Exceeds ISO 10993 material safety standards for industrial tooling.
⭐⭐⭐⭐⭐ James Carter - Automotive Manufacturing Plant
"We’ve been using the ZS-PU-03 model for panel alignment jigs in our production line since February 2025, and it’s made a noticeable difference in fitment accuracy. The medium-density PU foam holds shape incredibly well, even after hundreds of cycles. No warping, no surface degradation—just consistent performance. The color-coded boards also help our team quickly identify the right tool for each station."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐☆ Emily Tran - Home Workshop Hobbyist
"I bought the Base Model for a custom furniture project involving curved panel fitting. At first, I was skeptical about foam being sturdy enough, but the 20mm thickness held up surprisingly well during sanding and alignment. It’s lightweight, easy to cut to size, and hasn’t left any marks on my wood surfaces. Only reason I didn’t give five stars is that I wish the base model came in a smoother finish option."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Daniel Park - Aerospace Prototyping Lab
"For precision tooling in composite panel assembly, the Pro Model (1.2+ g/cm³) has been a game-changer. We needed something that could maintain dimensional stability under light clamping pressure without damaging carbon fiber edges—and this delivered. The premium polished surface reduces friction during alignment, which minimizes micro-shifts. We’ve already ordered two more for upcoming winglet prototypes."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐⭐ Maria Gonzalez - Electronics Assembly Facility
"We use the Advanced Model for fixture boards in our SMT line QA station. The 30mm thickness gives us enough rigidity to support small housings during inspection, and the closed-cell PU foam resists dust and moisture in our semi-clean environment. After five months of daily use, there’s zero sign of wear. Plus, the customization service let us add cutouts for connectors—huge time-saver."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐☆ Alex Reynolds - Industrial Design Studio
"As someone who prototypes consumer electronics enclosures, I needed a board that could handle both rough shaping and fine finishing. The ZS-PU-01 low-density model works great for initial form checks, but I found myself switching between grits manually. A combo pack with multiple densities would be ideal. That said, the material removal is smooth, and cleanup is effortless."Purchase Date: September 2024 | Usage Period: 1 month
Average Rating: 4.7/5 ⭐ (89 Reviews)
Linda Wu - Senior Process Engineer, Automotive Tier-1 Supplier
"In high-precision assembly environments, tooling board consistency directly impacts quality yield. The ZS Polyurethane Tooling Board stands out due to its tunable density and ISO-compliant material safety. I recommend the Advanced Model for mid-volume lines and the Pro Model for aerospace or medical-grade applications where repeatability is non-negotiable."
Tom Finch - Lean Manufacturing Advisor
"One of the biggest hidden costs in workshops is rework due to misalignment. The ZS tooling boards reduce that risk significantly. Their color-coded system improves visual management, and the ability to customize shapes via CAD integration saves hours in fixture development. A smart investment for any operation scaling up from prototyping to production."
Posted: 5 days ago
"Used the custom moulding service to create alignment templates for robotic chassis panels. Received the prototype in four days—exact to our CAD file. Performance has been flawless in assembly tests."
Posted: 10 days ago
"Our student team used the Pro Model for a drone fuselage project. Even with repeated adjustments, the board maintained its shape. Great for educational prototyping with industrial relevance."
Posted: 3 weeks ago
"Gentle on veneers, holds up under light sanding pressure. Would love to see a rounded-edge option for ergonomic handling during long sessions."
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