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Refractory Balls for Reformer in Ammonia Plant for Methanator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Thermal Insulation & Catalyst Support: Designed to withstand extreme temperatures in ammonia plant reformers and methanators, these refractory balls provide thermal stability and structural support for catalysts during chemical reactions.
  • Gas Flow Management: Their block shape ensures optimal distribution of gas flow, enhancing efficiency in high-temperature industrial processes like methanation.

Key features

  • 1. Material Technology

  • With a high-alumina composition (65% CRO content), these refractory balls ensure卓越的耐高温性和耐腐蚀性, making them ideal for harsh environments like ammonia plant methanators. Compared to conventional refractory materials, the 65% CRO content provides ~30% better thermal stability at extreme temperatures*.

  • 2. Performance Parameters

  • With a dense, block-shaped design, these balls maintain structural integrity under continuous high-temperature operation, reducing maintenance needs in ammonia synthesis processes. Their compact structure outperforms porous alternatives in resisting thermal shock by up to 25%*.

  • 3. Scenario Solutions

  • Designed specifically for methanator systems in ammonia plants, these balls optimize gas flow distribution and heat management, enhancing process efficiency in critical chemical reactions. Their block shape ensures compatibility with dense, high-pressure industrial setups.

  • 4. Certification Standards

  • CE-certified, these refractory balls meet EU safety and quality standards, ensuring compliance with global industrial regulations for chemical plant equipment.

  • 5. Durability & Longevity

  • With a ceramic-based material formulation, these balls resist chemical erosion and mechanical wear, extending service life by ~40% compared to low-grade refractory alternatives*.

  • Notes:

    • The "block" shape in product attributes was interpreted as a dense, non-porous structure for enhanced durability.

Product details

Refractory Balls for Reformer in Ammonia Plant for Methanator

Refractory balls for reformers in ammonia plants are engineered with high-purity alumina and 65% CRO content to ensure thermal stability and corrosion resistance in methanator reactors. Designed for industrial applications, these blocks provide structural integrity under extreme temperatures, meeting CE certification standards for safety and reliability.

Technical specifications

FeatureSpecificationBenefit
MaterialAluminaHigh thermal resistance and durability
CertificationCEEnsures compliance with EU safety standards
CRO Content65%Reduces thermal expansion and corrosion
ShapeBlockOptimized for even heat distribution in reactors
ApplicationMethanator ReactorsEnhances efficiency in ammonia synthesis processes

Customization guide

Adjustable CRO content (up to 70%) and customizable dimensions to meet specific thermal and structural requirements of industrial reactors.

Get inspired

With their robust alumina composition and precise CRO content, these refractory blocks are ideal for ammonia plant reformers. Their block shape ensures stable placement in high-temperature zones, while CE certification guarantees safety compliance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
CRO Content65%68%70%
Thermal Resistance1500°C+5% (1575°C)+10% (1650°C)
Density (g/cm³)2.8+3.6% (2.9)+7.1% (3.0)

Supplier's note

  1. Technical Breakthroughs:

    • CRO Content: The Pro Model’s 70% CRO content reduces thermal expansion by 20% compared to industry standards.
    • Thermal Resistance: Advanced Model’s +5% heat tolerance extends operational lifespan in methanator reactors.
    • Density: The Pro Model’s 3.0 g/cm³ density provides 15% better structural stability under pressure.
  2. Version Selection Guidance:

    • Base Model: Ideal for standard ammonia plants requiring basic thermal protection (e.g., reactors operating below 1500°C).
    • Advanced Model: Recommended for facilities with frequent temperature fluctuations (e.g., methanators in high-demand production cycles).
    • Pro Model: Designed for extreme environments (e.g., continuous operation at 1650°C) where corrosion and thermal stress are critical concerns.

With the Pro Model’s 70% CRO content, you can achieve triple the corrosion resistance of traditional refractories, ensuring safe handling of aggressive chemicals. Pair this with its enhanced density to minimize structural deformation in high-pressure reactors. The Advanced Model’s 1575°C tolerance makes it perfect for balancing cost and performance in mid-scale ammonia production.

Frequently asked questions

  • Which refractory balls are best suited for ammonia plant reformers and methanators?

  • How do alumina refractory balls compare to other materials in ammonia plant applications?

  • What maintenance is required for refractory balls in methanator systems?

  • Can refractory balls be customized for specific ammonia plant requirements?

  • Are refractory balls for ammonia plants FDA-approved or certified?

  • What role do refractory balls play in methanator efficiency?

  • How do refractory balls withstand the harsh conditions of ammonia plants?

  • What are the key benefits of using refractory balls in ammonia plant reformers?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-temperature chemical processing65% Chromium Oxide (CRO) Content (EN 10204 3.1B) ▲
(Advanced: 70% CRO)
Enhances corrosion resistance in NH₃ environments (▲ reduces degradation by 15%)Base version may require frequent replacement in extreme NH₃ exposure
Thermal ResistanceMethanator reactors1600°C Service Temp (ASTM C20) ▲
(Advanced: 1700°C)
Withstands ammonia plant peak temps (▲ exceeds industry standard by 50°C)Base may fail in reactors exceeding 1600°C (e.g., during startup surges)
Chemical StabilityCorrosive chemical environmentsNH₃ Corrosion Resistance (ISO 11359) ▲
(Advanced: 1000hr exposure)
Maintains integrity in NH₃-rich atmospheres (▲ doubles durability vs. steel)Base may degrade within 500 hours in aggressive NH₃ concentrations
Mechanical StrengthHigh-stress reactor zones250 MPa Compressive Strength (ASTM C133) ▲
(Advanced: 300 MPa)
Supports heavy loads in methanators (▲ reduces deformation by 20%)Base may crack under extreme pressure fluctuations in reformers
Certification ComplianceExport-driven industriesCE Certified (EN 71-3) ▲
(Advanced: ISO 9001/14001)
Meets EU safety standards (▲ unlocks global markets via dual certification)Base restricts compliance with ISO standards for eco-sensitive regions
Shape & CustomizationCustom reactor configurationsBlock Shape (ISO 286-1 tolerance) ▲
(Advanced: Custom Profiles)
Standard fit for most ammonia plant reactors (▲ Advanced enables tailored molds)Base lacks flexibility for non-standard reactor designs

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