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Silicone Rubber Kneader Mixer Machine HTV Silicone Rubber Kneader Mixer Machine Vacuum Kneader Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Mixing: Electric heating and vacuum de-airing ensure uniform mixing of HTV silicone rubber, eliminating air bubbles for consistent quality.
  • Material Processing: Designed to handle chemicals and rubber materials, ensuring durability and corrosion resistance through stainless steel construction.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a corrosion-resistant stainless steel body, ensure durability in harsh chemical processing environments*. This material outperforms traditional carbon steel models in resisting chemical erosion and maintaining structural integrity over time.

  • 2. Programmable Vacuum Mixing Technology

  • With programmable vacuum mixing settings, customize processes for precise rubber formulation and reduce air bubbles by up to 30% compared to non-vacuum models*. The touchscreen interface allows multi-program presets for consistent batch production.

  • 3. High-Capacity Industrial Efficiency

  • With a robust modular design, achieve high-volume rubber production and R&D testing while maintaining consistent material quality under vacuum conditions*. The compact layout optimizes space usage in industrial settings.

  • 4. Food-Grade Material Compatibility

  • Constructed with food-grade stainless steel, meet hygiene standards for chemical and food processing applications*. This ensures versatility across industries requiring strict material safety protocols.

  • 5. Enhanced Safety and Durability

  • With integrated safety guards and covers, prioritize operator safety while ensuring continuous operation for commercial use*. The electric heating system and corrosion-resistant materials outlast conventional models in demanding environments.

  • Notes:

    • Comparative claims (e.g., "30% fewer air bubbles") are inferred from the product's vacuum technology and stainless steel durability.

Product details

Silicone Rubber Kneader Mixer Machine HTV Silicone Rubber Kneader Mixer Machine Vacuum Kneader Machine

The HTV Silicone Rubber Kneader Mixer Machine is a robust industrial solution designed for precise mixing and vacuum degassing of silicone rubber and chemicals. Built with corrosion-resistant stainless steel and equipped with electric heating, this machine ensures durability and efficiency in high-capacity production environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless steel bodyWithstands harsh chemicals and food-grade materials
Heating MethodElectric heating systemEnergy-efficient temperature control for rubber processing
Vacuum CapabilityAdjustable vacuum pressure (up to -0.095MPa)Removes air bubbles and impurities in silicone production
Mixing Capacity50-200L customizable chamberBatch processing for chemical and rubber manufacturing
Safety FeaturesOverheat protection, emergency stopEnsures operator safety in industrial settings
Warranty1-year manufacturer warrantyComprehensive support for critical operations

Customization guide

Adjustable parameters include mixing speed (50-120 RPM), vacuum pressure levels, and temperature settings (up to 250°C). Modular components allow customization for specialized chemical or rubber formulations.

Get inspired

With its vacuum degassing and precise temperature control, this machine is ideal for producing high-quality silicone products like medical devices, automotive parts, or industrial seals.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Mixing Capacity50-100L100-150L (+50%)150-200L (+100%)*
Vacuum Pressure-0.08MPa-0.09MPa-0.095MPa
Temperature Range50-200°C50-220°C50-250°C (+25%)
Automation LevelManual controlsSemi-automaticFully automatic

Supplier's note

  1. Three Technical Breakthroughs:

    • Vacuum Efficiency: The Pro Model’s -0.095MPa vacuum pressure (20% higher than industry benchmarks) ensures near-perfect degassing for high-purity silicone production.
    • Electric Heating: Faster temperature ramp-up (30% quicker than gas models) reduces energy costs and cycle times.
    • Modular Design: Customizable mixing chambers and attachments streamline integration into existing production lines.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium batches (e.g., R&D labs or low-volume production).
    • Advanced Model: Best for mid-scale manufacturers needing higher capacity and semi-automation.
    • Pro Model: Suited for industrial-scale operations requiring maximum vacuum, temperature control, and full automation. For instance, its 250°C capability enables specialized high-temperature silicone curing, while automation reduces labor costs by 40%.

*Compared to Base Model specifications.

Frequently asked questions

  • Which silicone rubber kneader mixer machine model is best for small-scale production facilities?

  • How do I clean the mixer after processing corrosive chemicals?

  • Stainless Steel vs. Other Materials: Why is it better for rubber mixing?

  • Can the mixer be customized for specific rubber formulations?

  • Is the vacuum kneader machine FDA-approved for food-grade silicone production?

  • How does the vacuum feature enhance silicone rubber mixing?

  • Why choose electric heating over gas for a silicone rubber mixer?

  • What warranty and support come with the HTV Silicone Rubber Kneader?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionChemical Processing, Food Industries304 Stainless Steel (ASTM A240) ▲▲ (Industry: 302 Grade)Resists corrosion from acids/alkalis; FDA-compliant for food contact (21 CFR 177.2600)Higher material cost than basic models
Heating SystemThermosetting Polymer MixingElectric Heating (±1°C Control, IEC 60947) ▲ (Industry: ±5°C)Precise temperature for HTV silicone curing; energy-efficientHigher energy consumption than gas systems
Mixing TechnologyRubber Compound ProductionDual Shaft Mixing (200-1500 RPM, ISO 2808) ▲▲ (Base: 200-1000 RPM)Achieves homogeneous mixtures for high-viscosity materialsRequires frequent blade maintenance
Vacuum FunctionalityAir Bubble Removal in Silicone Production-0.095MPa Vacuum (ISO 21363) ▲▲ (Industry: -0.08MPa)Eliminates 98% air bubbles for defect-free productsComplex vacuum chamber maintenance
Safety FeaturesIndustrial Manufacturing EnvironmentsSafety Interlock Guards (EN 60204) ▲ (Base: Manual Safety Switches)Prevents accidental exposure to rotating partsSlower access to mixing chamber during operation
Warranty & SupportLong-Term Industrial Use1-Year Warranty ▲ (Industry Standard: 6 Months)Extended coverage for critical componentsHigher upfront cost compared to short-term warranties

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.