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Single Insulated 16 25 35 50 70 95 120 Sq mm Copper Welding Cable

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Direct Electrical Connection: High-conductivity copper core enables efficient power transmission for applications like welding, battery charging, and heavy machinery operations.
  • Flexible Design: Rubber-insulated, single-core construction ensures easy handling and routing in complex setups, minimizing resistance and heat buildup.

Key features

  • 1. Material Technology

  • With a copper conductor and rubber insulation, ensure high conductivity and durability against abrasion and moisture. Outperforms plastic-insulated cables in harsh environments.*

  • 2. Interactive Design

  • With a flexible design, easily routed in tight spaces, offering superior maneuverability compared to rigid cables.*

  • 3. Performance Parameters

  • With multiple sizes (16–120 Sq mm), handle varying current loads efficiently, outperforming single-size options in adaptability.*

  • 4. Scenario Solutions

  • Designed for industrial welding applications, ensure reliable power transmission in high-demand environments, ideal for heavy-duty operations.*

  • 5. Certification Standards

  • Complies with industrial safety standards for low-voltage applications, ensuring safe operation in regulated environments.*

Product details

Single Insulated 16 25 35 50 70 95 120 Sq mm Copper Welding Cable

The Single Insulated Copper Welding Cable is engineered for industrial applications requiring reliable power transmission and robust durability. With a range of cross-sectional areas (16–120 mm²) and a flexible rubber jacket, it ensures efficient energy delivery in harsh environments while maintaining safety and ease of use.

Technical specifications

FeatureSpecificationBenefit
Conductor MaterialCopper (high conductivity)Ensures low resistance and efficient power flow
Insulation/JacketRubber (dual-layer)Resists abrasion, moisture, and UV exposure
Core Configuration1 coreSimplifies installation in compact spaces
Voltage RatingLow voltage (LV)Safe for industrial machinery and tools
FlexibilityBend radius: 6x cable diameterEasy routing in tight or dynamic setups

Customization guide

Adjustable parameters:

  • Material: Swap jacket material (e.g., PVC for chemical resistance, neoprene for extreme temperatures).
  • Size: Choose from 16–120 mm² cross-sections to match current load requirements.
  • Length: Cut-to-order for precise project needs.

Get inspired

With its rugged rubber jacket and exposed copper core, this cable is ideal for welding equipment, battery systems, or heavy machinery. Its flexibility ensures it can be maneuvered in confined spaces, while its durability withstands outdoor use and industrial wear.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Current Capacity50 A+20% (60 A)+40% (70 A)*
Temperature Range-20°C to 80°C-30°C to 90°C-40°C to 105°C
Abrasion ResistanceStandard rubberReinforced rubberKevlar-reinforced
Weight per Meter1.2 kg/m1.4 kg/m1.6 kg/m

Supplier's note

  1. Technical Breakthroughs:

    • High-Conductivity Copper: Reduces energy loss in long-distance welding setups.
    • Kevlar-Reinforced Jacket (Pro): Offers 50% higher cut resistance than standard rubber.
    • Low-Temperature Tolerance: The Pro model’s -40°C rating enables use in Arctic drilling operations.
  2. Optimal Version Selection:

    • Base Model: Ideal for standard workshops or light industrial use where ambient temperatures stay above -20°C.
    • Advanced Model: Best for construction sites or mining equipment needing moderate environmental resilience.
    • Pro Model: Designed for extreme environments (e.g., offshore platforms, Arctic regions) requiring peak durability and temperature resistance.

Example Use Case: With the Pro model’s 70 A capacity, welders can handle heavy-duty applications like shipbuilding, while its Kevlar jacket protects against sharp debris. Pair it with a corrosion-resistant connector for marine projects.

Frequently asked questions

  • Which size of Single Insulated Copper Welding Cable is best for heavy-duty industrial welding?

  • How do I maintain the rubber insulation of a Single Insulated Copper Welding Cable?

  • Why is copper preferred over aluminum in Single Insulated Welding Cables?

  • Can I customize the Single Insulated Copper Welding Cable’s size or material?

  • Is the Single Insulated Copper Welding Cable certified for industrial safety?

  • Does the flexible Single Insulated Copper Welding Cable withstand extreme temperatures?

  • Is the Single Insulated Copper Welding Cable suitable for arc welding?

  • What protects the exposed copper wires in the Single Insulated Copper Welding Cable?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
ConductivityHigh-current industrial weldingIndustry: 61% IACS (Aluminum)
Our Base: 100% IACS (Copper) (▲▲▲)
Our Advanced: 102% IACS (Copper + Silver Coating) (▲▲▲▲)
Base: 64% higher conductivity than aluminum.
Advanced: Enhanced for precision tasks.
Base/Advanced are heavier than aluminum.
FlexibilityPortable welding equipmentIndustry: PVC (Bend Radius: 10× diameter)
Our Base: Rubber (7× diameter) (▲)
Our Advanced: Reinforced Rubber (5× diameter) (▲▲)
Base: 30% easier to bend than PVC.
Advanced: 50% more flexible.
Advanced may cost 20% more.
Temperature ResistanceOutdoor construction in extreme climatesIndustry: PVC (-15°C to 60°C)
Our Base: Rubber (-30°C to 105°C) (▲▲)
Our Advanced: UV-Resistant Rubber (-40°C to 120°C) (▲▲▲)
Base: Operates in freezing conditions.
Advanced: Withstands desert heat.
Advanced has a bulkier jacket.
Current CapacityHeavy machinery power supplyIndustry: 16mm² (120A)
Our Base: 16mm² (150A) (▲)
Our Advanced: 25mm² (200A) (▲▲)
Base: 25% higher current handling.
Advanced: 67% greater capacity.
Larger sizes require more storage space.
DurabilityHarsh industrial environmentsIndustry: PVC (50 abrasion cycles)
Our Base: Rubber (100 cycles) (▲)
Our Advanced: Reinforced Rubber (200 cycles) (▲▲)
Base: Twice as abrasion-resistant.
Advanced: Lasts 4× longer.
Advanced requires careful handling to avoid punctures.
WeightPortable applicationsIndustry: Multi-core (200g/m)
Our Base: Single-core (180g/m) (▲)
Our Advanced: Light Jacket (160g/m) (▲▲)
Base: 10% lighter than multi-core.
Advanced: 20% lighter.
Advanced’s jacket may have lower abrasion resistance.

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