Spray Coating Machines | Badges, tags, zipper pullers | High-pressure airless spray (3000 PSI ▲▲ vs Industry Standard 2000 PSI) Iron substrate compatibility (ASTM A36 steel) Intelligent control system (ISO 13849) 1-year warranty (ASME B31.1) | ▲▲ Precision coating on irregular surfaces Automation reduces labor costs Durable finish (30% longer lifespan) Compliance with safety standards | Higher upfront cost Requires regular nozzle maintenance (every 50 hours) |
Dip Coating Machines | Small uniform parts (e.g., nuts, bolts) | Immersion method (no PSI) Substrate compatibility: metals/plastics (ASTM D3359) Manual operation | Low cost (50% cheaper than spray systems) Simple setup for small batches | ▼ Uneven coating on complex shapes Risk of oversaturation |
Electrostatic Coating | Automotive parts, adhesion-critical items | Electrostatic attraction (60kV ▲ vs Industry Standard 50kV) Conductive substrates only | ▲ 20% better adhesion (ASTM D3359) Efficient paint use (30% less waste) | Requires conductive substrates Higher energy consumption |
Powder Coating Machines | Furniture, heavy-duty equipment | Dry powder application (no VOCs) Curing oven (200°C) ASTM B117 salt spray resistance | Extremely durable finish (500+ hours salt spray resistance) Eco-friendly (zero solvent emissions) | High energy cost (oven operation) Longer drying time (2–4 hours) |
Manual Airbrush Systems | Custom designs, small batches | Handheld airbrush (20 PSI) Manual control (ISO 8573-1 compressed air) | Flexibility for intricate designs Low cost (entry-level $500) | Labor-intensive Uneven coating without expertise |
Robotic Coating Systems | High-volume manufacturing (e.g., cars) | Fully automated (ISO 9283) High speed (100 units/hr ▲▲ vs Industry Standard 60 units/hr) | ▲▲ 67% faster production Consistent quality (±0.1mm thickness tolerance) | Extremely high cost ($200k+) Requires skilled technicians for setup |