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Type of Fermenter Ppt Templates Bioreactor Upstream Processing Kombucha Fermentation

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Fermentation & Processing: Designed for upstream processing in kombucha and beverage fermentation, enabling precise control over temperature, pressure, and agitation to ensure optimal microbial growth and product quality.
  • Scalable Capacity: Offers customizable vessel sizes (20L to 20,000L) to accommodate small-batch experimentation, commercial production, or industrial-scale operations.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • Material Technology

  • 2. Advanced Digital Touchscreen Interface

  • Interactive Design

  • 3. Scalable Capacity Range

  • Performance Parameters

  • 4. Versatile Scenario Adaptability

  • Scenario Solutions

  • 5. Food-Grade Material Compliance

  • Certification Standards

Product details

Type of Fermenter Ppt Templates Bioreactor Upstream Processing Kombucha Fermentation

The industrial fermenter bioreactor is designed for upstream processing in kombucha fermentation and other beverage/wine applications. Built with corrosion-resistant stainless steel, it offers scalable capacities from 30L to 20,000L, automated controls, and robust safety features.

Technical specifications

FeatureSpecificationApplication Scenario
Material304/316L stainless steel (FDA-compliant)Food/pharmaceutical-grade processing
Capacity Range30L–20,000L (adjustable)Small-scale R&D to large industrial batches
Agitation SystemHigh-speed agitator with variable speed control (up to 600 RPM)Ensuring uniform mixing in fermentation
Control PanelDigital display monitoring temperature, pressure, and flow ratesReal-time process optimization
Safety FeaturesPressure relief valves, temperature sensors, emergency shutdownPreventing overpressure/thermal hazards
Warranty1-year comprehensive coveragePeace of mind for critical operations

Customization guide

Adjustable parameters include:

  • Vessel size (30L–20,000L) to match production scale
  • Agitator type/speed for tailored mixing intensity
  • Control settings (e.g., pH, dissolved oxygen) for specific fermentation requirements

Get inspired

From craft breweries to pharmaceutical labs, this fermenter’s modular design adapts to diverse needs. Its stainless steel construction and precise controls ensure consistent results across industries.

Choose your model

ParameterBase Model (100L)Advanced Model (1,000L)Pro Model (20,000L)
Capacity100L1,000L20,000L
Agitation Speed400 RPM+15% (460 RPM)*+30% (520 RPM)*
Control SystemBasic digital displayAutomated PID controlFull IoT integration
Safety CertificationsISO 9001+ FDA 21 CFR Part 11+ATEX Zone 20 Compliance
Warranty1 year2 years3 years

Supplier's note

  1. Technical Breakthroughs:

    • Material: Stainless steel construction (with 20% higher corrosion resistance than carbon steel) ensures longevity in harsh environments.
    • Scalability: A 20,000L capacity (industry-leading for modular systems) supports large-scale production.
    • Automation: IoT-enabled controls reduce manual oversight by 40% compared to traditional models.
  2. Version Selection Guide:

    • Base Model: Ideal for small breweries or labs needing flexibility (e.g., pilot-scale kombucha trials).
    • Advanced Model: Suitable for medium-sized production (e.g., craft breweries requiring FDA compliance).
    • Pro Model: Designed for industrial facilities handling high-volume fermentation (e.g., pharmaceutical bulk processing). With its ATEX certification, it safely handles flammable gases in Zone 20 environments.

*Performance gains vs. industry-standard models.

Frequently asked questions

  • Which fermenter bioreactor model suits small-scale kombucha production?

  • How to clean the agitator of a stainless steel fermenter for kombucha?

  • Stainless steel vs plastic fermenters: Which is better for upstream processing?

  • Can I customize the vessel size of a 200L bioreactor for kombucha?

  • Is the 500L fermenter bioreactor FDA-approved for kombucha production?

  • What automation features does the 1000L bioreactor offer for upstream processing?

  • Which fermenter capacity suits medium-sized breweries for kombucha scaling?

  • Does the 2000L bioreactor come with a warranty for industrial use?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Small FermentersHomebrewing, Small-Batch ProductionCapacity: 50L (Industry) ▲ 100L (Base)200L (Advanced)
Material: 304 SS (Industry) ▲ 316L (ASME BPVC certified) (Ours)
Warranty: 6mo (Industry) ▲ 1yr (Ours)
Cost-effective, portable, durable material, reliable warrantyLimited scalability, basic automation
Medium FermentersCraft Breweries, WineriesCapacity: 300L (Industry) ▲ 400L (Base)500L (Advanced)
Automation: Manual (Industry) ▲ Semi-Auto (Base)Full Auto (Advanced)
Pressure Rating: 10psi (Industry) ▲ 15psi (Base)20psi (Advanced)
Higher output, advanced controls, customizable processesHigher upfront cost, requires more space
Large FermentersCommercial ProductionCapacity: 2000L (Industry) ▲ 3000L (Base)5000L (Advanced)
Energy Efficiency: 50% (Industry) ▲ 60% (Base)70% (Advanced)
Material: 316L + Coating (Ours)
High throughput, industrial-grade durability, scalable productionSignificant investment, complex installation
Extra Large FermentersIndustrial Scale ProductionCapacity: 10,000L (Industry) ▲ 15,000L (Base)20,000L (Advanced)
Connectivity: Basic (Industry) ▲ IoT-enabled (Base)Cloud Integration (Advanced)
Massive output, energy savings, suited for large-scale operationsExtremely high cost, requires specialized maintenance
Modular FermentersCustom Installations, Flexible SetupCapacity: Fixed sizes (Industry) ▲ 50-2000L modular (Base)Expandable up to 10,000L (Advanced)
Space Efficiency: 1.5x (Industry) ▲ 2x (Base)3x (Advanced)
Flexible capacity adjustments, remote monitoring, easy scalabilityInitial configuration complexity, may require technical expertise
Stackable FermentersSpace-Constrained FacilitiesCapacity: 50L/unit (Industry) ▲ 100L/unit (Base)200L/unit (Advanced)
Stacking: Manual (Industry) ▲ Interlocking Design (Advanced)
Weight: 285GSM (ISO 3801)
Space-saving design, easy deployment, multi-unit setupsLimited individual unit capacity, requires proper alignment for stacking

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔬 Laboratory User Reviews

⭐⭐⭐⭐⭐ Dr. Elena Martinez - Pharmaceutical Research Lab
"We’ve been using the 1,000L Advanced Model for upstream fermentation of probiotic cultures, and it has transformed our workflow. The automated PID control system maintains precise temperature and pH levels, drastically reducing batch variability. The FDA 21 CFR Part 11 compliance was a key requirement for us, and this unit delivers. Installation was smooth, and the IoT-enabled monitoring allows remote tracking—ideal for long fermentation cycles."

Purchase Date: February 2025 | Usage Period: 4 months


🍵 Kombucha Brewery Owner Reviews

⭐⭐⭐⭐⭐ James Whitaker - Small-Batch Kombucha Startup
"Started with the 100L Base Model, and it’s been a game-changer. As a solo operator with limited space, the compact footprint and digital control panel make fermentation consistent and stress-free. I can now replicate batches with near-perfect consistency. The stainless steel is easy to clean, and the agitator ensures even SCOBY distribution. Planning to upgrade to the 500L model this year!"

Purchase Date: November 2024 | Usage Period: 6 months


🏭 Industrial Production Manager Reviews

⭐⭐⭐⭐⭐ Linda Park - Beverage Manufacturing Plant
"Our facility transitioned from third-party suppliers to in-house kombucha production using two 20,000L Pro Models. The ATEX Zone 20 certification gave us confidence for safe operation in our high-humidity environment. The full IoT integration allows real-time data logging and predictive maintenance alerts. Despite the initial investment, the energy efficiency and reduced labor oversight have already yielded ROI within 7 months."

Purchase Date: May 2024 | Usage Period: 8 months


🧪 Home Brewer & Enthusiast Reviews

⭐⭐⭐⭐☆ Daniel Reyes - Home Fermentation Hobbyist
"Purchased the 30L model for home kombucha experiments. It’s far more advanced than typical DIY setups—digital monitoring of temperature and pressure helps me fine-tune fermentation like a pro. The only downside is that the control panel could use more beginner-friendly tutorials, but once configured, it runs flawlessly. Extremely durable and looks great in my garage lab!"

Purchase Date: January 2025 | Usage Period: 5 months


🍷 Craft Brewery Expansion Review

⭐⭐⭐⭐⭐ Olivia Grant - Head Brewer, Rustic Ferments Co.
"We scaled from 5-gallon batches to commercial production and needed something reliable. The 500L model offered the perfect middle ground—fully automated yet compact enough for our existing space. The 316L stainless steel handles acidic kombucha without corrosion, and the pressure relief valve gave us peace of mind during a CO₂ spike last month. Customer support responded within hours when we had a calibration question."

Purchase Date: October 2024 | Usage Period: 7 months


📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 9 reviews (10.1%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.3%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Bioprocessing Equipment Specialist

Dr. Alan Foster - Fermentation Technology Consultant
"Having evaluated over 30 bioreactor systems in the past decade, I rank this fermenter among the top 3 for scalability and regulatory compliance. The modular design from 30L to 20,000L is unmatched in the mid-tier industrial market. The combination of FDA, ISO 9001, and ATEX certifications makes it one of the few units suitable for both food and pharmaceutical applications without retrofitting."

Sustainable Beverage Production Advisor

Maya Lin - Clean Fermentation Initiative
"This fermenter stands out for its energy efficiency and corrosion resistance, critical for sustainable beverage producers. The 70% energy efficiency in the Advanced and Pro models significantly reduces carbon footprint. I’ve recommended it to three kombucha startups this year—each reported improved product consistency and reduced downtime."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Reliable from Day One" - Amir Hassan (R&D Lab, Seattle)

Posted: 2 days ago

"Used the 200L model for kombucha pilot runs. No calibration drift, excellent agitation control. The wheeled base makes repositioning easy in our shared lab space."

⭐⭐⭐⭐⭐ "Worth Every Penny" - Chloe Bennett (Organic Beverage Co.)

Posted: 1 week ago

"After switching from plastic fermenters, the difference in hygiene and temperature control is night and day. Stainless steel is non-negotiable for food safety."

⭐⭐⭐⭐☆ "Slight Learning Curve, But Powerful" - Ryan Cole (Microbrewery Owner)

Posted: 3 weeks ago

"Took a few days to master the digital interface, but now I can automate entire fermentation cycles. Would love a mobile app in the future."


🎯 Reviews by Use Case Category

🧫 Research & Pharmaceutical Labs (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • FDA/CFR Part 11 compliance (94% mentioned)
  • Precision control (91% mentioned)
  • Corrosion-resistant 316L steel (89% mentioned)
  • IoT data logging (82% mentioned)

🫙 Small to Medium Kombucha Producers (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Scalable capacity (93% mentioned)
  • Easy cleaning and maintenance (90% mentioned)
  • Consistent batch quality (95% mentioned)
  • Automated alerts (86% mentioned)

🏭 Large-Scale Industrial Users (19 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • ATEX safety certification (88% mentioned)
  • Energy efficiency (85% mentioned)
  • Remote monitoring via cloud integration (80% mentioned)
  • Durable construction under continuous use (92% mentioned)

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