All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
(19038 products available)
Ready to Ship
A 3-axis robot is a type of industrial robot that moves on three axes. It either picks, places, or moves things around such as machine parts. It is also called a cartesian robot because it is based on the cartesian coordinate system. The movement occurs along the X, Y, and Z axes. Common 3 axes robots jobs tend to include the following:
Three-axis robots are widely considered in manufacturing and other industries due to their operational accuracy and flexibility. Some of the common 3-axis robots industrial applications include:
Three-axis robots are applied in the automated inspection of products. Therefore, it helps in ensuring quality control in manufacturing processes. Due to its precision, the 3-axis robot can be utilized to examine products for defects. Also, it measures dimensions and checks compliance with required specifications. Thereby, reducing the need for manual inspection.
Three-axis robots are applied in operations like laser cutting and engraving. Their high degree of freedom enables them to follow complex designs and shapes with accuracy. This is particularly useful in industries dealing with sign-making, woodworking, and fabrication of intricate components.
In the construction industry, 3-axis robots are applied in both arc and spot welding. Usually, these robots ensure consistent weld quality by precisely controlling the position of the welding electrode or torch. Moreover, this minimizes human error and improves safety by reducing workers' exposure to hazardous environments.
Three-axis robots have recently gained popularity in 3D printing. Mostly, these robots are notable for offering flexibility in depositing materials layer by layer to create complex structures. This application is very important for additive manufacturing and especially for creating prototypes and final products with intricate designs.
3-axis robots are extensively used to load and unload processes. Commonly, they increase efficiency by quickly moving heavy or repetitive items in and out of machines or onto conveyors. This reduces labor costs and lowers the risk of injuries associated with manual handling of goods.
Some of the important elements in which a 3-axis robot stands out include:
3-axis robots offer great flexibility. This is because they come with different end effectors to suit various applications. Some of these end effectors include grippers, suction cups, or specialized tools.
Three-axis robots can be programmed easily. Common programming methods include teach pendant, offline programming software, and simulation.
Three-axis robots provide high productivity. They achieve this by providing fast operation with a typical speed range of 500-1500 mm per second. This speed, plus precision, makes them effective for various assembly and handling tasks.
Generally, the typical payload capacity of 3-axis robots ranges from 0.5 kg to 100 kg. This makes them applicable in light to heavy industrial applications.
Most three-axis robots normally feature a very rigid construction as a result of their staged operation. Commonly, the materials used are steel or aluminum. This contributes to their high accuracy and repeatability, as well as their ability to withstand industrial wear and tear.
While there are many ways to use 3-axis robots, some of the most common ways to use them are discussed below:
Three-axis robots should preferably be installed in an environment with optimal temperature, clean air, and no humidity. Also, heavy objects should be placed on the ground level.
Before operating, it is advisable to do some checks. They include checking the controller, power supply, and cables and trying to do an operational test.
Regular checks are mandatory. They include weekly checks, monthly checks, three-month checks, and annual checks. Beside these checks, there should be a maintenance plan as well as replacement parts.
The aforementioned maintenance is mandatory for the upkeep of quality and safety procedures of 3-axis robots.
These quality check procedures include inspection, testing, and preventive maintenance. This helps to ensure they continuously meet performance standards.
To enhance quality control, real-time monitoring systems are usually integrated into 3-axis robots. These systems track operational parameters such as speed, position, and load. Monitoring these parameters enables immediate detection of faults and deviations from the set quality standards.
Since robotics software is responsible for controlling robot actions, validating the software through rigorous testing is vital. This is to ensure it operates as intended. Therefore, this may involve simulation and scenarios for performance assessment.
The safety checklist includes protective measures for personnel working near robotic systems. Standard safety measures mostly involve fencing off dangerous areas, implementing emergency stop buttons, and using safety mats. Failing to observe these rules may lead to accidents.
Normally, most 3-axis robots are equipped with integrated safety features. These features usually comprise collision detection and automatic shut-off. They help to minimize the risk of accidents and damage to the equipment.
Three-axis robots are built by observing many internationally accepted safety standards. Such Standards include ISO 10218 and ANSI/RIA R15.06. These standards govern industrial robot installations. Compliance with these standards contributes to the risk of a safety hazard occurring and ensures the system quality performance.
Many workplaces contain hazardous items. Usually, workplace hazards and risks are evaluated to identify potential dangers. Therefore, appropriate safety measures should be adopted to mitigate these risks.
While choosing these robots, one should be concerned about the following factors. They impact the efficiency and effectiveness of the robots in performing required tasks.
The acceleration and speed of the robots should match the production demand. Hence, a fast robot with quick acceleration will be ideal in a high-velocity production setting. However, it will consume more power. Conversely, if the pace is low, one can go for slow and low-acceleration robots. Most importantly, they will use up less energy.
Robots that have more axes of movement will normally have more versatility. Therefore, opting for those with more axes is ideal, especially for complex applications with many varied shapes and tasks.
Choosing a controller with user-friendly software is advisable. Sometimes, integrating robotic systems into existing manufacturing processes can be quite a challenge. Especially when the controller's programming software is complicated. So, going for those that come with user-friendly interfaces will ease the task of programming.
The cost of 3-axis robots varies depending on their features, applications, and specifications. Selecting one that is cost-effective will not only lower the initial investment but also the long-term maintenance cost. In the long run, this will hugely benefit the company.
3D visualizations help one look into the working nature of the robot. Therefore, it is very crucial since it enables the person to know which areas will require more attention when working or programming.
Reliable components need minimal maintenance. Thus, due diligence should be done to ensure all the components are top-notch so that their reliability will also be high.
The complexity of the installation process will impact the time required for commissioning. To avoid long and complicated commissioning processes, it is advisable to go for easy one.
Routine maintenance is time-consuming and expensive. Therefore, it is very important to consider the maintenance requirements of the 3-axis robots. This is because those that require low maintenance will increase the overall productivity of the company.
Yes, it is. A 3-axis robot is also known as a Cartesian robot. Mostly, it is distinguished by its three straight-line movements along the X, Y, and Z axes. Often, it derives its name from the Cartesian coordinate system. Also, it is valued for its simplicity and accuracy. That is why it is used in diverse industrial applications.
