Besser block machine

Types of Besser Block Machines

Besser block machines produce concrete blocks in various sizes and shapes using a wide range of raw materials. Machine configuration depends on the kind of blocks or bricks the machine produces and the preferred level of automation. According to how far the operator must go to control the machine, they can be referred to as manual, semi-automatic, or fully automatic. Here are the main types of besser block machines:

• Fully automatic cement block-making machine: Automatic cement block-making machines use computerized controls and automated systems to control the block-making process's production, feeding, pressing, and demolding. These machines have high production efficiency, and operators can use them to make large volumes of cement blocks without having to monitor them constantly. Fully automatic machines are suitable for large-scale block production.
• Semi-automatic cement block-making machine: Unlike fully automatic machines, which rely solely on automated processes, semi-automatic cement block machines include automated and manual operations. Workers manually load materials into the machine in semi-automatic production models. The machine then automatically processes and forms the cement blocks. Compared to fully automatic ones, semi-automatic machines often have fewer automated controls.
• Manual cement block-making machine: Manual cement block machines depend on physical labor and manual tools to produce blocks. Operators use levers, presses, and other manual equipment to mix the cement, shape it into blocks, and cure it. When compared to more complex models, manual machines are often smaller, simpler, and more portable.
• Hydraulic cement block machine: A hydraulic cement block-making machine uses hydraulic technology to shape and compress cement mixtures into blocks. The devices are often engineered to produce cement blocks with good quality and tightness, which are ideal for construction use. Hydraulic models have a built-in hydraulic system that generates the pressure needed to properly shape the material, ensuring uniform block production.

Specification and maintenance of Besser block machines

Specification

• Capacity:

  The capacity of the Besser block machine tells how many concrete blocks it can produce in a specific time frame, such as per hour, day, or month. This situation depends on machine type, automation level, and operator skill. Bigger, more automated machines usually make more blocks faster.

• Block Sizes:

  Different Besser block machines can make blocks of many sizes for various uses. Some machines produce standard-sized blocks for usual wall building, while others can make larger blocks for special, significant projects.

• Power Source:

  Besser block machines use different power sources for vibrating and molding concrete. Some machines use electricity, while others are diesel or hydraulic-powered. Automated machines may run on computer-controlled electric power.

• Mold Change:

  More advanced Besser block machines allow operators to quickly and efficiently change molds, which determines the size and shape of the concrete blocks being made. This feature can help production flexibility and efficiency.

• Vibration Mechanism:

  The machine's vibration mechanism plays a significant role in how well the concrete mix consolidates and affects the block's strength and density. Different machines may have varying types and intensities of vibration systems.

• Control System:

  The control system in a Besser block machine can be more or less advanced, determining how easy it is to supervise the production process and adjust the parameters. Some machines will have simpler controls, while others will have touch screens and programmable settings.

Maintenance

It is essential to maintain Besser block machines correctly so that they can work effectively and stably for a long time. This is the maintenance methods of Besser block machines:

• Regular Cleaning:

  The machine should be cleaned regularly to remove the concrete residue and other impurities on it. It prevents the blockage of pipelines and the wear and damage of components, thus ensuring the smooth operation of the machine.

• Lubrication:

  Each moving part of the block machine should be lubricated regularly to ensure smooth operation and reduce abrasion. Ensure that lubricating oil, lubricating grease, etc., are clean and suitable for use in the environment and operating conditions of the machine.

• Periodic Inspection:

  Users should periodically inspect critical components of the block machine according to the maintenance manual to check for signs of wear, damage, or looseness. Users need to adjust, replace, or repair them as required to ensure the equipment's overall performance and safety.

• Electrical and Hydraulic System Maintenance:

  Maintaining the electrical control and hydraulic system of the block machine is crucial for its general functioning. Users should inspect the connections, insulation, and seals of hydraulic cylinders and pumps, ensuring they are intact and functioning correctly. Users also need to maintain the proper working conditions of the electrical components and sensors, which may include cleaning, calibration, and software updates.

Scenarios of besser block machines

Whether it is a small-scale or large-scale block-making machine, they are all used in the construction industry. In fact, they are used for concrete blocks, commonly referred to as cement blocks. Here are some of the scenarios where the machine is used:

• Infrastructure developments: Large-scale industrial block-making machines are used to create concrete products for massive projects, like roads, dams, and bridges. These projects require many concrete blocks and products, such as interlocking pavers, hollow blocks, and drainage pipes.
• Industrial construction: Bigger-scale factories and steel-scale enterprises use industrial-scale block-making machines to produce concrete blocks. These concrete blocks may be used to construct factory walls, industrial enclosures, equipment bases, or other infrastructure related to the industry.
• Abundant concrete resources: Large-scale concrete block-making machines are suitable for regions with abundant concrete resources or high market demand. For example, in some regions, construction is busy and the demand for concrete blocks is high. At this time, large-scale block-making machines are chosen to improve production efficiency and meet market demand.
• Commercial projects: Large-scale block-making machines are also widely used in the field of commercial projects. For instance, shopping malls, office buildings, and other projects require large quantities of cement products. Automatic block-making machines can meet high demands for productivity and quality.
• Public works: The public works sector also often chooses large-scale block-making machines to provide the concrete products needed for various municipal projects. For example, urban infrastructure construction, road renovation, drainage system establishment, etc. These projects require many concrete blocks and need to ensure the stability and quality of the products.
• Diverse product requirements: Large-scale block-making machines are also suitable for regions with diverse product requirements. For example, in some areas, not only hollow blocks but also other concrete products, such as interlocking pavers, curbs, etc., are needed. Large-scale block-making machines can produce various types of cement products to meet different market needs.
• High technological requirements: Large-scale block-making machines are also suitable for regions with high technological requirements. For instance, some areas need to produce high-quality concrete blocks that require precise control of raw materials and production processes and superior automation systems.

How to choose besser block machines

Consider these factors when selecting the right besser block machine for specific needs:

• Production capacity:

  It is important to match the machine's production capacity.

• Block specifications:

  Ensure that the machine can produce blocks that meet project requirements in terms of size, shape, and weight. Some projects may also specify the need for interlocking blocks to facilitate the construction of faster and more streamlined projects.

• Mold options:

  Consider the availability of molds.

• Degree of automation:

  Decide on the desired level of automation based on labor availability and budget constraints. Fully automated machines are more expensive but can save labor costs and reduce the potential for human error.

• Power source:

  Whether to use electricity, diesel, or another power source, consider it.

• Quality control system:

  Select a machine with an effective quality control system to ensure consistent block quality.

• Technical support and spare parts:

  Choose a supplier who offers comprehensive technical support and readily available spare parts. This will help maintain the machine's performance and minimize downtime.

• Project requirements:

  Consider specific project requirements, such as the type of aggregate available for mixing, the curing method for blocks, and any other unique needs that may affect machine selection.

• Budget and ROI:

  Assess the budget and calculate the return on investment (ROI) based on production capacity, efficiency, and operating costs.

• Safety features:

  Look for safety features like emergency stop buttons, safety guards, and overload protection to ensure safe operation.

FAQ

Q1: What raw materials are required for operating a besser block machine?

A1: Besser blocks are primarily made of cement, which is supplemented by sand, water, and aggregate. Depending on the specific block purpose, additives like fly ash, slag, or silica fume may also be included to enhance quality or introduce variation.

Q2: How soon after production can blocks be used?

A2: While blocks may be handled and used after 24 hours, their full strength is only attained after 28 days. This delay is due to the need for blocks to cure completely before being utilized in construction projects.

Q3: What are some quality control measures for a besser block machine?

A3: Regular machine calibration, block weight and dimension checks, monitoring of raw material quality, moisture control during mixing, and curing environment control are some quality control measures for a besser block machine.

Q4: How can energy efficiency be improved in a besser block machine?

A4: Using waste heat from block curing or production, optimizing mixing and curing times, monitoring raw material moisture content, and automatic control systems for precise parameter regulation can all improve energy efficiency in a besser block machine.

Q5: Can a besser block machine produce different block types?

A5: Machines that manufacture besser blocks are capable of producing multiple block types. However, only certain models can manufacture these blocks alongside other blocks. It is essential to confirm the machine's specifications before investing.