Blinding tank

Types of blinding tanks

As a part of the milling and processing equipment, blinding tanks are used in the food and chemical industries for various purposes. The primary use of blinding tanks is to produce a uniform mixture of a solid and liquid. Though these are typically called ''blinding tanks'', they also have other names: mixing tanks, paint blinding tanks, holding tanks, etc. These blinding tanks are utilized in several industries, including food and beverage, chemical, ink and dye, petroleum, and agriculture.

• Food and beverage: Blinding tanks are primarily used to make juices, soft drinks, and fermented food and dairy products like yogurt. Businesses use blinding tanks to mix raw materials together and ensure uniformity.
• Chemical: Chemicals, including salts, acids, and alkalis, are often produced using blinding tanks. These tanks mix solid chemicals with liquids to create solutions. Some blinding tanks also help create emulsions, dispersions, and suspensions.
• Dyes and inks: When producing inks and dyes, blinding tanks are used to mix coloring agents and other chemicals. They ensure a uniform distribution that results in a consistent final product.
• Petroleum and fats: Refineries and oil production companies usually have blinding tanks to create a uniform oil product. Similarly, in the food industry, when oils and fats are processed, blinding tanks are used to combine different fats to achieve uniformity.
• Agriculture: Blinding tanks may sometimes be referred to as ''mixing tanks'' in the agriculture industry, where they are used to combine fertilizers and pesticides uniformly. This ensures that when these products are applied to crops, they will provide the expected benefits.

These are just some industries where blinding tanks are used. Businesses in these industries know the importance of having a high-quality blinding tank that will help improve their productivity. They also know that when uniform mixtures are produced using these tanks, the end products will be of excellent quality.

Specification and Maintenance

Some blinding tank for sale comes with specifications suited for specific purposes in a pilot plant, industrial facility, or laboratory. Here are some of them alongside their maintenance requirements:

• Capacity

  Capacity corresponds to the volume a blinding tank can hold. It is built in varying sizes from small (for laboratory use) to large capacities for industrial-scale blinding (for large production needs).

  The first step in maintaining the capacity of a blinding tank is to adequately and efficiently maintain and service components. Doing so prevents unexpected leaks or spillages, affecting the holding capacity. Users should also monitor the tank's content levels and regulate the inflow and outflow system to maintain the desired capacity.

• Material

  These tanks are manufactured with materials, including stainless steel, carbon steel, and high-density polyethylene (HDPE), etc. Steel-blinding tanks may have various surface finishes or coatings to preserve the tanks and prevent contamination of the processed materials.

  Users should routinely check the surface of the blinding tank to see if there are any cracks, imperfections, or damages. Any imperfection on the tank's surface can lead to contamination, so they need immediate repair and replacement.

• Temperature and Pressure Ratings

  The blinding tank's temperature and pressure ratings must be suited to withstand the processes carried out in it. These ratings vary according to the use of the tank in an industrial setting, a laboratory, or a pilot plant. Users can tell these specifications during product procurement.

  Users should promptly attend to pressure leaks and abnormalities that can affect the tank's pressure and temperature ratings ability. Abnormal pressure builds up can result in operational failures and even hazards. More so, users shouldn't subject the tank to temperatures and pressures beyond these ratings, as this can lead to malfunction and damages.

• Mixers and Pumps

  Pumps are crucial to the blinding tank as they move fluids in and out, while mixers ensure proper homogeneity by evenly distributing the components of a product. Mixers may have efficiency at different RPM or power, while pumps have varied flow rates depending on purpose.

  The performance of the pumps and mixers should be monitored regularly to check for abnormalities in their functioning. Users should inspect their impellers and seals for damages and clean clogs from the mixers and pumps' lines to maintain their intended efficiency.

Applications of blinding tanks

The blinding tank plays a crucial role in the oil industry. Businesses can use it in the following ways.

• Wells

  During the drilling of oil wells, engineers perform several activities in the wellbore, such as sampling, testing, and measuring the well's pressure and fluids. Operations must occur without interruption. A blinding tank provides a secure space for carrying out these operations safely. It also helps to reduce the risk of blowouts. Here, a blowout refers to uncontrolled high-pressure formation fluids coming to the surface.

• Production facilities

  In production facilities, a blinding tank can safely separate the production stream into its different components. It can also serve as a temporary storage unit for crude oil before transportation.

• Junctions and Tie-Ins

  During pipeline junctions and tie-ins, a blinding tank can help isolate the section where the work is occurring. It can also provide a temporary location for the flow of product or gas before it gets linked to the main pipeline.

• Processing Facilities

  Processing facilities like refineries and gas plants will find a blinding tank useful for activities like equipment maintenance, line testing, and abnormality responses. A blinding tank can temporarily stop or divert processing fluids safely.

• Transportation Terminals

  Transportation terminals that use a blinding tank can isolate equipment for maintenance. They can also divert the flow of product or gas to other pipelines or tanks securely.

• Bioremediation

  Sometimes, oil spills or contaminations can occur on a production site. A blinding tank can help in the bioremediation process by temporarily confining the affected material for treatment. It can also improve the site's environmental safety.

• Hydraulic Fracturing Operations

  In fracturing operations, a blinding tank can enhance the process of injecting fracturing fluids and proppant into the formation. It will also cut down the time used to mobilize and demobilize equipment for the fracturing process.

• Vacuum Trucks

  These trucks are used in the production industry for fluid transfer and spill response. A blinding tank can increase the liquid hold of a vacuum truck during fluid transfer. It can also improve efficiency by reducing interruptions during fluid transfer.

• Environmental Testing

  A blinding tank can enhance environmental sampling in the production area. It can also help isolate the site from any potential contamination during the environmental test.

How to Choose a Blinding Tank

For business buyers of a blinding tank, some of the important things to consider when choosing an item include:

• Supply: The amount of supply is a crucial consideration when deciding which blinding tank to get. Select a blinding tank with a capacity that fits the amount of stock the business has. A tank with a large capacity makes it easier to process more items all at once.
• Tank Kind: Blinding tanks come in different kinds to carry out different tasks. Whether it's the batch blinding tank, the coproduction blinding tank, the multitask blinding tank, or any other kind, selecting the right one that corresponds with the business's needs is important for maximum proficiency and cost-effectiveness.
• Heating Element: The blinding tank's heating element profoundly influences how well it works. Consider what kind of heating element best matches the needs of the business among the different options available, like the electric, steam, and gas heating elements.
• Materials: A blinding tank may be made from any of several different materials, such as stainless steel, carbon steel, duplex steel, or others. Choose a blinding tank that is made from a material that fits the needs of the business.
• Energy Economy: Also, the blinding tank chosen should help to save energy, which will make the operating costs low.

Blinding tank FAQ

Q1: What is a blinding tank used for?

A1: Blinding tanks are used predominantly to process bitumen in the petroleum industry, but they also serve to process other kinds of materials. Other than the petroleum industry, other industries where they may be found include the asphalt, construction, and roofing industries. The purpose of the blinding tank in these industries is usually to heat materials, combine and homogenize them, or prepare them for further processing or storage.

Q2: Are blinding tanks custom-made?

A2: Yes. Blinding Tanks can be made to meet specific requirements. Standard specifications are usually provided, but clients can have custom features added.

Q3: What are the components of a blinding tank?

A3: A blinding tank consists of several components, including the tank itself, heating system, mixing system, homogenizer, controls and gauges, discharge system, insulation, safety devices, feeding system, weighing system, and pumps and valves.

Q4: What are the types of blinding tanks?

A4: Two main categories of blinding tanks exist, and these are: the mobile blinding tank (which can be moved from one place to another) and the ordinary blinding tank (which is stationary). Other than the categories, one may also differentiate between the various kinds of blinding tanks based on their shapes (whether circular or oval) and sizes (they range from small to large).