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The combination weigher is categorised into types based on specific industry-related features and applications.
Number of buckets
Combination weighers are available with a varying number of buckets within the weighing hoppers. These buckets play a pivotal role in product weigher selection, as they significantly impact the accuracy and efficiency of the weighing and sorting process. The primary aim is to ensure that the combination weigher is proficient in handling the products that require weighing and sorting. Whether it's food items, industrial materials, or agricultural produce, the chosen bucket configuration should seamlessly accommodate the specific products at hand.
Types of buckets
The buckets utilized in combination weighers come in diverse shapes and sizes, each meticulously designed to cater to distinct product types and industry demands. Whether it's fragile food items, industrial aggregates, or small-scale components, the selection of bucket design plays a critical role in ensuring gentle handling, minimising product loss, and optimising sorting efficiency.
Distribution patterns
The distribution patterns of a combination weigher refer to the specific ways in which weighing buckets are arranged and function during the weighing and sorting process. Different food industries and agricultural sectors may require distinct distribution patterns to achieve optimal weighing accuracy, sorting efficiency, and production line integration. For instance, negative and positive distribution may be employed to handle varying product sizes and volumes, while cascade distribution is particularly effective for high-throughput small-scale items.
Special features
Various industries require combination weighers to possess specific features that enhance their sorting capabilities. These specialised functionalities are crucial for accommodating the unique demands of distinct food production lines and agricultural processing systems. Whether it's the need for high precision, swift sorting of multiple categories, or integration with other technological advancements, these essential attributes ensure that the combination weigher can meet the exact requirements of different industries, contributing to overall efficiency and productivity.
Maintaining proper combination weighers is essential to provide proper weighing combinations. In addition to general maintenance, the combination weighers also need to be cleaned on a regular basis.
Some of the combination weigher's key maintenance requirements include:
Regular lubrication:
The machines' moving parts require regular lubrication to prevent wear and tear and ensure smooth operation. Combination weigher machines usually use oil or grease of food-grade to comply with health standards. Nonetheless, users strong should check the manufacturer's specifications and instructions before applying any lubricant.
Routine cleaning and sanitization:
Maintaining combination weighers' cleanliness is crucial for product quality, hygiene, and compliance with food safety standards. Weighers are often made with stainless steel and plastic processing components that can easily be cleaned.
Users should develop a cleaning and sanitation schedule for combination weighers and training staff to follow it properly. Usually, cleaning combinations weighers involve removing product parts and cleaning them with suitable detergents and sanitizers. After cleaning, users should ensure that all parts are dry and properly assembled again before remaining to the use.
Periodic inspection and repair:
Users should periodically inspect combination weighers to identify potential problems or signs of damage quickly. If combination weigher parts are damaged or worn out, users should promptly repair them for optimal performance, avoid interruptions during use, and ensure the product's quality, safety, and reliability.
Food processing and packaging
Combination weighing devices are extensively used in food processing and packaging to ensure accurate weight distribution and efficient packing processes. Food industries such as snack foods (potato chips, nuts, etc.), frozen foods (fruits, vegetables, etc.), candies, dried fruits, granules, pasta, and miso can use combination weighers for packing. They help food processing lines precisely calculate the weight of solid and liquid food items, optimize product portions, and streamline packaging to reduce waste and ensure compliance with standard.
Manufacturing and production lines
Combination weigher machines find applications in various manufacturing sectors to manage product portions and enhance product consistency. Besides, combination weigher conveyors can be used on production lines to transport items of different but specific weights. Industries such as the chemical and pharmaceutical sectors commonly utilize combination weighers, which can handle counting packs, barrels, and canisters efficiently. Implementation of combination weighers in production can reduce product overages, lower costs, and improve overall operational efficiency.
Logistics and distribution centers
Logistics and distribution centers use combination weighing technology to ensure precise weight measurement and efficient packing in shipping and handling operations. Combination weighers can help mail and parcels count and weights verify. Logistics providers can accurately weigh and measure items for billing, labeling, and inventory management using combination weighers. The technology can also optimize packing for shipping, reducing costs, enhancing packing efficiency, and improving overall service delivery.
Retail and self-service kiosks
Weighing and packing combination scales are widely used in retail self-service stalls to allow customers to choose their items by weight. Retailers can provide customers with a convenient, interactive purchasing experience with this technology. Combination packing scales ensure accurate weight measurement and efficient packing for deli and bulk food items. Weighing and packing combination scales also help retailers manage inventory, reduce wastage, and improve overall customer satisfaction.
When choosing the combination weigher for sale, weighing the factors of demand, applications, and the features of the machine to choose is important. The most important thing is to research the food industry the buyer is serving. Find out the types of foods the customers want, how fast they want the production line to be, and the number of bags combinations they need to measure.
With this information, buyers should look for industrial combination weighers that suit the details of their target customers. For example, if looking to serve an industry where small, granulated, and dry foods are packaged, it will be ideal to use a vertical combination weigher with a bucket elevator.
Also, remember to factor in the number of different combinations weighers that are needed to serve the target customer base. The more combinations are needed, the more funnels or hoppers will be required to collect the different types of food items.
Additionally, check the settings on the combination weighers for sale. The more settings and adaptability to different types of food items, the better the weigher will be for healthy food items.
Also, consider the weight of the goods that will be measured. Low-weight food items like cereals and candies can easily be served with 14 to 20 drop combinations, while heavier food items like frozen food or meat should use combinations with 10 to 14 drops.
One crucial factor to consider when choosing a combination weigher is the machine's speed. The speed is usually measured as the number of weighs per minute. Different combination weighers will have distinct speeds. Fast production lines with large-scale customers will require a combination weigher that can measure at least 60 to 150 captures per minute.
Finally, when choosing a combination weigher, it is always best to see the machine physically. Some buyers visit the supplier's factory, and it is best to ask for a field test of how the combination weigher works with different food items. This test will help buyers better understand the machine and make an informed decision.
Q1. What are the trends in the combination weigher machine market?
A1. The combination weigher machine market is witnessing several trends. The main trend is the demand for high-accuracy weighing combinations that also enhance the efficiency of the packaging process in various industries.
There is a trend toward versatile combination weighers that weigh and package different types of products, both solid and non-solid. There is also a trend toward integrating combination weighers with other industrial machine tools. Automation is increasing, and combination weighers are now being fitted with AI, machine learning, and advanced data analysis capabilities for better accuracy and productivity.
Hygiene is a prime focus in industry machine tools, and this also applies to the combination weigher market. The demand for combination weighers with sanitary designs and smooth surfaces for easy cleaning is increasing.
Q2. What is the combination weigher machine's impact on the environment?
A2. Combination weighers contribute to sustainability goals by minimizing product waste and boosting productivity. They help to streamline packing processes and reduce the use of excess packaging materials.
Q3. What are the risks of using combination weighers?
A3. Risks occur when combination weighers are not maintained or calibrated on a regular basis. They can lead to inaccurate weighing, which can then affect product quality. Weighers that are not properly cleaned can become contaminated and can pose safety hazards.
Q4. What is the longevity of combination weighers?
A4. Generally, combination weighers can last around 10 to 20 years, depending on the frequency of use and the maintenance routine.
Q5. What are the parts of a combination weigher?
A5. The main parts of the combination weigher include the feeding hopper or funnel, the weigh hoppers, the weighing platforms, the vibrators and the central computer control system.
