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A cutting machine is a general term for any machine that cuts material. All manufacturing processes start with cutting raw materials into usable forms or shapes. There are many types of cutting machines LGK 100, as highlighted below.
Laser Cutting Machines:
Laser cutting machines use focused beams of light to cut through materials precisely and cleanly. The beams, which are controlled numerically, eliminate the need for physical contact between the cutting tool and the material and can cut multiple materials like metal, wood, plastic, and more.
Plasma cutting machines:
Plasma cutting machines use high-temperature plasma arcs to cut through electrically conductive materials like metal. The plasma arc passes through ionized gas stream and air, generating heat that melts the metal, creating even cuts without rough edges.
Water jet cutting machines:
Water jet cutting machines use high-pressure streams of water to cut through materials like metal, stone, glass, and ceramics. In some cases, water streams with abrasives are used to increase cutting power. Water jet cutting machines are suitable for delicate or heat-sensitive materials as they produce no heat.
Die Cutting Machines:
Die cutting machines cut materials like paper, fabric, vinyl, and foam into specific shapes and designs. They use a custom-made, chemically-etched, metal cutting die to cut the material. After that, they press the material against the die, which then makes the desired cuts.
Rotary Cutting Machines:
Rotary cutting machines use rotating blades to cut through various materials, including fabric, paper, and laminate. The blades slice the material with precision and minimal distortion, making them ideal for producing straight cuts and intricate shapes. They mostly cut flexible and thin materials.
When to use an LGK 100 cutting machine
An LGK 100 cutting machine is a small and lightweight metal cutting tool that cuts various types of metals (like stainless and carbon steel) using an alloy wheel.
Working Voltage:
The LGK-100 cutting machine's voltage typically ranges between 380 and 400. A three-phase AC power supply is used in industrial environments.
Power:
The cutting machine's power is 10.5 to 11.5 kW. The effective operating power is used to handle varying thicknesses and types of materials.
Output Current:
It has an output current range of 10 to 100 amperes (10-100A), which is adjustable according to the different requirements of cutting thicknesses and speeds.
Air Compressor:
A built-in or external air compressor supplies compressed air to the cutting torch (also known as plasma cutting machines). The LGK-100 machine can use different types of air compressors, but they must meet the pressure and flow requirements. An example of this is a 5.5-kilowatt air compressor with a 0.6-megapascal (MPa) pressure and 1.5-meter cubed per hour (m3/h) flow).
Cutting Thickness:
The cutting thickness for the LGK-100 cutting machine varies depending on the materials and requirements. The machine can typically cut materials between 1 millimeter (mm) and 25 mm.
Cutting Speed:
The cutting speed is 100 mm/s to 20,000 mm/s. Customers can change the cutting speed according to the material, thickness, and processing requirements.
Protection:
LGK-100 cutting machines have several protection features, such as overvoltage, overcurrent, and overheating protection, to ensure the machines' safe operation and reliability.
In order for users to be able to use and apply the cutting machines properly and for a long period, they should pay attention to some preventive maintenance tips. These tips will help to increase the lifespan of the machines while also ensuring that they continuously operate at optimal levels.
Cutter machines come in various shapes, sizes and designs and are suitable for cutting different types of materials. Below are commonly used applications for cutter machines.
Woodworking Industry
Industries and carpenters use wood cutters to rip, cross-cut, miter, and bevel wood planks. They can also cut moldings and create joints and patterns. Wood cutters can cut wood of various thicknesses with high precision. This ensures a neat finish when assembling different wood components.
Construction Industry
Cutting machines are used to cut various types of construction materials such as concrete, stone, metal, and ceramic. Construction contractors use masonry saws to make precise cuts when laying concrete. They also use pipe cutters to cut through plastic pipes with minimal effort. The cutting blades are designed to cut through tough construction material to make quick and clean cuts.
Packaging Industry
The packaging industry uses paper cutters to cut large paper rolls into smaller, manageable sizes. Pizza cutters are used to portion pizza in a packaging box, while die cutters are used to create various shapes and sizes for packaging products and materials.
Textile and Leather Industry
Cutter machines are equipped with different types of cutting blades to cut through fabric, leather, and other textile materials. Using a cutting machine makes precise and clean cuts. This reduces fabric waste and speeds up garment production processes.
Electronics and Electricals
Cutter machines are used in electrical industries to create circuit boards, cables, harnesses, and connectors. These machines achieve precise cuts and ensure consistency when dealing with small components.
Automotive and Manufacturing
Automotive and manufacturing industries rely heavily on cutting machines to make precise cuts in automotive components, metal sheets, pipes, and other materials. CNC cutting machines are automated to achieve speedy production. Making precise cuts also allows for easy assembly and fitting of automotive parts.
Even though all plasma cutting machines perform the same function, there are still some features and specifications that buyers should consider.
Understanding the usage requirements
It is crucial for buyers to determine their usage requirements before purchasing the plasma cutting machine. Besides the thickness and type of the material, the buyer should contemplate the cutting quality. Some surfaces require a smooth and clean cut, which can only be achieved using a precision plasma cutter. Additionally, the buyer's budget will significantly impact the purpose they will use the machine for. In this case, the cutting quality does matter because a substandard cutter will not suffice for the intended purpose.
Type of plasma cutter
A buyer will now be more certain of their requirements and budget, allowing them to decide between using a pilot or high-frequency plasma and which type of plasma cutter suits their needs. The best advice is to consult the seller about the intended purpose so they can recommend an optimal machine.
Amperage
The plasma cutter's amperage will determine the speed at which it can cut a material and the thickness of the material it can cut. Knowing the maximum amperage required will help shortlist options from several brands.
Power supply
A plasma cutting machine's power supply determines its performance. Buyers must choose between a 110/220 single-phase power input and a three-phase power input. The three-phase power input offers more power for thicker cuts but is usually unavailable in domestic settings. Buyers should also know that the LGK 100 cuts metal using AC and DC power.
Portability
After determining the usage requirements, buyers can gauge whether they need a portable plasma cutter or one mounted on a cart or bench. Knowing this will help to narrow down options easily.
Warranty
The warranty period on the plasma cutter is essential because it shows how confident the seller or manufacturer is in their product. Manufacturing faults in highly complicated machines like these may only become apparent after a year or two of regular use. A longer warranty will cover the buyer in such a case.
Q1: How does a cutting machine work?
A1: A cutting machine performs a simple task. It uses a blade to provide a clean and precise cut to different types of material.
Q2: What is a cutting machine used for?
A2: A cutting machine is used to achieve different cuts and shapes of desired materials. It is widely used in construction and carpentry.
Q3: What are the types of cutting machines?
A3: There are tools like knives, shears, and scissors. There are also more sophisticated machines like laser or plasma cutters.
Q4: What is the difference between cutting and machining?
A4: Cutting is the process of separating material into parts. Machining is a more complex process involving cutting, shaping, drilling, grinding, and milling.