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About electrical panel board

Types of electrical panel board

According To Function Types

  • Main electrical panel board

    The main electrical panel is the central point through which all the electric circuits in the system are controlled and distributed. It works as the main supply point for the electrical system and is usually located near the electric supply entrance in all residential and commercial buildings. The main electrical panel box functions by receiving power from the external source, usually a utility company, and then distributing it across various circuits within the building while protecting each circuit with a circuit breaker or fuse.

  • Sub electrical panel boards

    A sub-panel is a smaller version of the main electrical panel installed in a specific location within a building that is used to power a specific area or set of appliances. Sub panels are typically used when there is a need for additional circuit capacity beyond what the main panel can provide. For example, a sub-panel may be installed in a garage, basement, or workshop to provide direct electricity without overloading the main panel. They are connected to the main panel via a double-pole breaker that serves as a main feed for the sub-panel.

  • Transfer switches

    Automatic transfer switches (ATS) and Manual transfer switches (MTS) are electrical devices used to switch power sources, which are typically found in systems using backup power sources such as generators or alternate bus. A transfer switch is used to switch between power sources seamlessly, ensuring that power continues with little or no interruption during outages. Manual transfer switches require human operation, which means that the power source change is done by hand, while automatic transfer switches do this automatically.

Types

Electrical panel boards are of different kinds, even though they perform similar functions with slight variations depending on the electrical systems' needs and requirements.

  • Smart electrical panel boards

    Smart electrical panel boards are modern upgrade panels equipped with new technology and communication capabilities. They help monitor the electrical system in real time, enable users to get information on energy usage, and provide automated features to enhance energy efficiency and reliability.

  • Load centers electrical panel board

    Load centers are a type of electrical panel designed primarily as a circuit breaker or fuse holder and is responsible for distributing electricity throughout a building or specific area. They are simpler than other electrical panels and are used more in residential and light commercial, where the demand is not as high.

  • Breakers panel boards

    Panel beakers, also known as circuit breaker panels or breaker panels, are electrical panels that provide a central location for housing circuit breakers, which help protect the electrical system, manage power distribution, and improve accessibility. The circuit breakers are individual switches that can be turned off or reset in case of power overload or short circuit to prevent any electrical failure.

  • Fuse box electrical panel board

    A fuse box is an older type of electrical panel that uses fuses as circuit protection instead of a circuit breaker. In a fuse box, each circuit is connected to a fuse that will melt and interrupt the circuit in case of overload or short circuit. Although modern electrical systems have phased out most fuse boxes for more practical circuit breaker panels, fuse boxes are still in use because many homes were installed before the 1980s and still have outdated electrical systems.

  • Switchboards

    Switchboards are larger electrical panels used to control, distribute, and manage electrical power in commercial and industrial settings. They are designed to handle higher voltage or current loads compared to residential electrical panels and typically contain multiple circuit breakers, switches, and other protective devices.

Industrial applications of electrical panel boards

Residential

In residential areas, electrical panel boards are used to control and distribute electrical power throughout the building. To ensure safety, main panels as well as breaker panels are usually installed in residential areas. These panels allow for power distribution to multiple circuits, each of which is designated for different areas or appliances. Proper electrical panel installation in residential areas helps maintain a steady power supply, improve energy efficiency, and provide easy access for circuit management. Moreover, modern technology has also introduced smart electrical panels, which help monitor energy usage, improve home security, and offer real-time power system updates, enhancing residential energy management capabilities.

Commercial

Electrical panel boards are crucial in controlling and managing large commercial spaces' complex electrical systems. They help distribute electricity to different areas, ensuring each zone has the right power level to support its operation. Businesses such as retail stores, office spaces, and small commercials often install breaker panels or fuse boxes that manage multiple circuits without overloading their main electrical system.

Industrial/Agricultural

Electrical panel boards used in industries need to be more robust and provide power to large machinery, motors, and complex systems. These include switchboards and load centers, which handle higher voltage and current. In agriculture, electrical panel boards help run equipment such as ventilators, automated feeding systems, irrigation systems, and grain dryers.

School/hospitals

Electrical panel boards in schools and hospitals are crucial to operating constant electrical systems. From running lights, heating and cooling systems, medical equipment, computers, and more, hospitals and schools heavily rely on electrical panel boards to provide electricity. Because of this, schools and hospitals need to have automatic transfer switches; these panels ensure constant power even during outages. In critical environments, panel boards must meet stringent standards of safety and reliability, as is the case with electrical panel boards in electrical room designs.

Product specifications and features of electrical panel boards

Key features

  • Energy monitoring capabilities

    Most electrical panels have a feature that allows users to monitor real-time energy usage, which helps in identifying patterns, optimizing usage, and spotting potential problems early on.

  • Dedicated circuit

    This feature dedicates separate circuits for different appliances or areas, preventing overloads and ensuring a steady power supply to each component; this is particularly useful in homes with multiple high-demand appliances.

  • Remote access and control

    Some of the new electrical panels allow users to manage and troubleshoot their electrical systems through mobile applications or web interfaces.

  • Backup power integration

    Smart electrical panels can automatically integrate with backup power sources, such as generators or battery storage systems, providing seamless power during outages.

  • Space-saving design

    New electrical panel designs incorporate more technology but take less space, making it easier to fit into crowded areas.

How to install

  • Creating a mounting surface for the panel board

    Mounting electrical panel boards should be sturdy and level, with easy access and no obstruction around it during installation.

  • Installing the panel board

    After identifying the surface where the electrical panel will be mounted, the next thing is to position and secure the electrical panel board to that surface using appropriate mounting hardware, such as screws or bolts, to fix the panel securely into place.

  • Connecting the main power supply cable

    The main electrical service cable is the incoming electrical wire from the utility company that is connected to the main bus bars inside the electrical panel. These bus bars then distribute the electricity to different circuits. These wires must be connected to a qualified electrician because they carry high voltage and require proper connecting techniques.

  • Installing the circuit breakers

    Depending on the type of the panel, circuit breakers are mounted in the designated slots. A breaker is a device that automatically switches off the electrical flow in case of overload or a short circuit. If the panel has different types of breakers, such as dual-pole or GFCI breakers, one should install them in the proper place.

  • Wiring the sub-panels

    If the electrical panel has sub-panels, run the electrical wiring from the panel to the designated sub-panels. Use appropriate wire gauge for each circuit, and connect the wires to the correct bus bars in the panel.

  • Grounding the electrical panel

    Grounding is a very important safety feature in electrical panel installation. Connect a grounding electrode, such as a grounding rod, to the ground bus bar in the panel. This helps to ensure that the system is properly grounded and will help to prevent electric shocks and power surges.

  • Testing and power-cycling

    Upon completion of the wiring and connections, turn on the panel and test for proper operation and whether the circuit breaker works as it should, giving out electrical flow during overload.

Maintenance tips

  • Regular cleaning

    Dust and debris can accumulate inside and outside of electrical panel boards over time, which can affect their performance and cause overheating or malfunctioning. To prevent this, regularly cleans the electrical panel and the area surrounding it.

  • Visual inspection

    Check the electrical panel and the area around it for any unusual signs like burnt marks, melted plastic, a smell like something burned, or a hissing sound, which can be a sign of serious problems. Always ensure that the breakers are not worn out and showing signs of breaking down.

  • Professional inspection

    In case of problems too huge for visual inspection or small problems that require expertise, have a licensed electrician perform routine inspections and maintenance of the electrical panel as required by law.

  • Testing

    Regular testing ensures the electrical panel components, circuit breakers, and other internal components work correctly. This would require specialized equipment and knowledge, so it should be left to professionals.

  • Moisture prevention

    Moisture is harmful to electrical panel boards as it can cause corrosion and short circuits. If the electrical panel is mounted in areas with high humidity, such as basements or near water sources, ensure that there is no moisture accumulation.

Q & A

Q1. What is the difference between a breaker panel and a fuse box?

A1.Both live electrical panels do the same thing – manage electricity in a building. But a breaker panel uses circuit breakers to control the power, while a fuse box uses fuses that are like little safety plugs you'd need to replace if they blew. Breaker panels are more modern and easier because you just flip the switches instead of replacing fuses all the time.

Q2. What are the signs of an overloaded electrical panel?

A2.Six warning signs that your electrical panel may be overloaded are: having too many circuits trying to share the same power supply (overcrowded space because so many wires), regularly tripping breakers (circuit breakers frequently shutting off to protect the system), making a buzzing or crackling sound (panels making weird sounds), burn marks or melted plugs (burnt or melted panel parts), feeling warm or hot (hot or warm to the touch), and trying to power too many things at once (too many power strips and plugs).

Q3. Can a fuse box be converted to an electrical panel?

A3.Yes, it is possible to switch from a fuse box to a circuit breaker panel. Electricians will remove the old fuse box and put in the new electrical panel. They will then connect the main power wire, the ground wire, and the different branch wires from the new panel to complete the installation.

Q4. How does an electrical panel work with an electrical room design?

A4.An electrical panel is an important part of an electrical room design that protects and distributes power in a building. The electrical room design concept makes sure the electrical panel, wires, and other components are arranged safely in a space to provide easy access for maintenance while keeping everything organized and enhancing electrical performance throughout the building.