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Fanuc makes various robot control systems for precise control and automation. The systems differ in control channels, programming interfaces, and application suitability. They ensure that there is an ideal control system for every requirement.
Here are the common types of Fanuc robot controls:
Teach Pendants
Teach pendants are handheld control devices that allow operators to manually guide robots through programmed tasks. They have simple interfaces with buttons for controlling robot movement, recording positions, and playback functions. Due to their ease of use, teach pendants are popular in training and setup applications, particularly in welding, assembly, and material handling.
Online Programming
Online programming enables real-time programming while the robot is in operation. Operators can easily adjust tasks on the go to improve flexibility. This programming is particularly useful in dynamic environments that require constant process optimization to adapt to changes in production needs, like manufacturing.
Offline Programming
Fanuc robot controls use offline programming to create and simulate programs on a PC away from the production line. This technique minimizes robot downtime as the program development does not interrupt current operations. It is widely used for complex programming in automation environments that require extensive sequences or intricate paths, such as in automated assembly lines.
Leadthrough Programming
Leadthrough programming involves manually guiding the robot through a task, with the robot then recording the path. This is hands-on and particularly useful for simple or non-repetitive tasks where specific adjustments are required, such as in custom fabrication or unique assembly jobs. This type of programming captures the user's motions to create a detailed program for the robot to follow later.
Robot System Options (RSO)
RSO refers to additional robot system software features that enhance its application. It includes programming tools and task-specific modules. RSOs add different capabilities to suit the specific industry's requirements, such as increasing precision in machining or integrating vision systems for quality control.
Automotive industry
Fanuc robots are very popular in the automotive industry. The controls give great accuracy and automation in complex manufacturing tasks. The assembly lines then ensure the robots perform tasks such as welding, painting, and parts assembly with great consistency and speed. The company's integrated controls also enable seamless coordination of multiple robots to work together in big tasks.
Electronics manufacturing
Fanuc controls help with the precise handling of delicate components found in electronics. The controls ensure accuracy in assembly processes such as circuit board assembly or component placement. Also, there are automated quality inspections using vision systems. Doing this enhances operational efficiency while reducing the risk of human error common in the handling of these fragile components.
Consumer goods production
Fanuc controls help with diverse tasks in the consumer products sector, such as packaging, palletizing, and assembly. The controls improve speed and accuracy, particularly in high-volume operations. This leads to considerable improvements in their productivity. In addition, the flexibility of the controls allows easy adaptation to changing product lines or market needs. Hence, this ensures that the companies remain responsive to the dynamic consumer market demands.
Metalworking and machining
Fanuc controls are integrated into CNC machines to increase the precision of machining operations. Industries get enhanced control over complex cutting operations with a major decrease in errors. This enables manufacturers to work accurately on various metal components, giving high-quality finished products. Additionally, automation of these machining processes increases production rates and reduces labor costs.
Logistics and warehousing
Robotics help automate complicated tasks in logistics and warehousing. These tasks include sorting, picking, and packing. The Fanuc smart controls do ensure accurate and efficient order fulfillment to improve their overall operations. Plus, the controls offer flexibility to adapt to different items and changing warehouse layouts, so companies remain efficient despite dynamic environments.
Control Units
Fanuc's Focas 6 control unit features a 3.5 GHC and 150 max programs to give optimal control. The JAS control unit has 512 functions and a high-speed wake-up of 0.15 seconds for seamless operations. All units have a big 2000 program memory capacity to handle many tasks.
Drive system
The Focas 6 features an optimal drive system with specification ranges of up to 3200 RPM motor no-load speeds and a maximum speed of 1000 mm around the working speed. It also has a maximum 360-degree rotation angle for efficient rotation. The JAS has a max motor no-load speed of 600 RPM and a maximum working speed of 300 mm.
Maximum payload / carry
The Focas 6 can carry a maximum payload of 7000, while the JAS can carry a maximum of 2000.
Enhanced productivity
Fanuc controls offer precise automation with minimal errors. This is essential for productivity since tasks get completed faster with more accuracy in complicated industrial robotic applications. There is a significant enhancement of productivity for companies across various industries by simply implementing these controls.
Easy installation
Fanuc robot controls are easily and quickly installed for companies. It is easy to integrate them into existing systems, which helps reduce the overall downtime during upgrades or new deployments. Hence, this allows businesses to start reaping the benefits of automation almost immediately.
Flexible application
Fanuc controls are suitable for many applications, from simple tasks like palletizing to more complex ones like precision assembly. Their versatility means companies across various fields can use the same system. Hence, this reduces the need for specialized controls for each application and saves on costs and training time.
To use Fanuc controls, companies first install and integrate them into their existing manufacturing system. Following that, they need to create a task program using offline programming tools. After that, there needs to be a simulation and verification to ensure the program is optimal for the task. The last step is online implementation, where the program is transferred to the robot control for executing the automated tasks in the real environment.
Regular Software Updates
Frequent software updates help enhance features and fix any detected bugs. Companies may set update reminders to ensure their systems are always running optimally. Failure to keep Fanuc controls current could result in security vulnerabilities or decreased performance levels.
Heat Monitoring
Excessive heat can damage electronic components within the controls. Users need to make sure that there is proper ventilation around the control units to dissipate heat generated during operations. They should regularly check Fanuc controls for overheating signs and have systems in place. Signs may be sudden control failures or even reduced performance.
Regular Backup
Operating without backups puts systems at inherent risk. Regularly backing up control settings, programs, and other crucial data ensures that companies can recover quickly in case of hardware failures or unforeseen events. Fanuc has easy tools for backing up that users need to take advantage of.
Environmental Checks
Check the environment where the controls operate to ensure they are within the specified operating conditions by Fanuc. Dust, moisture, and extreme temperatures can all negatively impact performance. Make sure there is regular monitoring and maintenance of the areas to reduce the accumulation of contaminants. This will lead to increased longevity and reliability.
Training for Staff
Employees working with the controls need training in properly caring for the tools to maximize their usefulness further. Having trained staff ensure fewer mistakes occur during robotic operations and maintenance. They can quickly identify and resolve issues. The knowledge that they have will also enable them to perform basic checks and maintenance of the controls, thus enhancing the robot's lifetime and improving downtime.
A1: Fanuc's advanced algorithms and feedback systems enable precise control over robotic movements. They employ high-resolution encoders that provide accurate position, speed, and torque information. This ensures that even complex tasks require high precision, especially in delicate assembly or machining operations.
A2: Fanuc has created flexible controls that can easily switch tasks. They come with user-friendly programming features and quick task adjustments that allow fast reprogramming. This adaptability lets companies respond efficiently to changing production needs or new workflows.
A3: Yes, some Fanuc controls specifically support collaborative robotic applications. These controls ensure that robots and humans work safely side by side by applying safety protocols and sensors. Fanuc also has a range of cobots designed for direct human collaboration in more personal workspaces.
A4: With proper maintenance and usage in the recommended environmental conditions, the average lifespan of Fanuc robot controls can be anywhere between 10 to 15 years.
A5: To enhance the lifetime of the controls, regularly clean the controller area, check for any loose connections, and do system software updates. Also, ensure the controls remain within the specified temperature and humidity ranges.
