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A forming machine refers to industrial equipment used to create or shape different materials. Based on the material type, here are some popular types of material-forming machines.
die-forming Machines
Die-forming machines work by shaping materials through dies or molds. They work by applying heat or pressure to the material until it takes the die's shape. The die is then removed, and the newly formed part is ejected.
Die-forming machines can make products such as jewelry, auto parts, or aircraft components.
Extrusion Machines
Extrusion machines work by heating and forcing materials through a die to create a continuous shape. The process starts with raw materials being heated until they become a molten substance. Using mechanical means, the molten material is then pushed through a die with the desired shape. The extruded material is cooled and cut to the desirable length.
Plastic forming machines can manufacture products such as pipes, tubes, and window frames. Compared to die-forming machines, they are suitable for high-volume production.
Mirror polish forming machines
Mirror polish-forming machines can produce materials with a mirror finish. They work by using abrasives to achieve the shiny finish and smooth out imperfections on the metal surface.
After achieving the desired surface finish, the machines can use various techniques, including polishing, buffing, and grinding.
Mirror-polish machines are invaluable in various industries, including jewelry making, automotive molding, and kitchen appliance manufacturing.
Roll Forming Machines
Roll-forming machines can change flat metal sheets into complex profiles by passing the sheets through a set of rollers. The rollers do the job by applying pressure to the workpiece until it attains the desired shape. After that, they trim the metal to the desired lengths. They are commonly used in the production of roof panels and automobile body components.
Embossing Forming Machines
Embossing-forming machines can produce three-dimensional patterns on flat materials. They achieve this by forcing a flat material against a pre-made die. The die contains the desired design or pattern, which is engraved on it. Embossing machines can be used to make decorative materials such as greeting cards, invitations, and business cards.
Thermoforming Machines
Thermoforming machines work by heating a plastic sheet until it becomes soft and then forming it over a mold. After the plastic sheet takes the shape of the mold, it is cooled and trimmed to create the final product.
Thermoforming machines are often used to produce custom packaging, trays, and clamshells.
Capacity
This will depend on the type, designed operating speeds, and power constraints. For instance, a large industrial hydraulic machine could have a capacity of 1000-5000 tons per hour.
Control System
Modern machines have computer-driven systems with a touchscreen interface. A typical PLC might be the Allen Bradly ControlLogix 5570, with an LCD of 12 to 24 inches. Other units could have up to 40 programmed formations with an IQ of 2
Generative Ability
A forming machine can create between 60,000 to 100,000 parts, depending on the chosen material and set pressure. For instance, Aluminum could yield 90K parts, Thermoplastics 85K, and Polypropene 60K. The lifespan of a forming device is defined by the material used and the forming technique. Thermoplastics typically have a lower generative ability.
Flexibility
Some industrial scale options can . These could vary from a single forming die setup to multiple interchangeable dies. The machine may have automatic versus manual changeover capabilities.
Power Supply
Hydraulic forming machines require 3-Phase Power of varying kVA units depending on the machine size and capacities. A large industrial hydraulic machine may use 50kW or more. An average PVC hydraulic pump, however, uses about 2.2kW.
Dimensions
A small bench-top Forming Machine Dimension size could be around 1.5m (L) x 1m (W) x 1.2m (H) and weigh under 200kgs. In contrast, an industrial die pressing machine could be more like 7m (L) x 3m (W) x 2.8m (H) with a weight of 5 tons. Transportation will need a fork truck or crane.
Coating
The coating helps determine an item's longevity and maintenance needs. A forming machine for metal parts will have different coating requirements than one for plastic. Common coatings include zinc, hot dip galvanizing, galvalume, and copper aluminum.Normally, the coating weight is G/m2.
For proper forming machine maintenance to achieve the desired die's formation capacity, inspect the machine for wear. This is especially vital at high-friction points and joints. All bearings, hinges, chains, and slide surfaces should be lubricated with high-temperature grease. Try to use a lithium-complex grease with an operating temperature from -20º to 130º. Also, calibrate the machine at least once every three months. Ensure all computer settings are backed up and stored safely. Depending on the forming machine type, some movable parts may be left unattached to improve gas flow.
Construction industry:
Cement forming machines are widely used in the construction industry for various forming needs, such as making concrete slabs, columns, beams, and walls. These structures are as per the required designs and specifications.
Manufacturing industry:
Cement forming machines are popular in the manufacturing industry, like precast concrete products, which include pipes, blocks, tiles, and other related stations. Automated cement forming machines help improve efficiency and productivity, allowing rapid production of these items.
Agriculture industry:
Cement forming machines can be used in the agriculture industry to manufacture silos, storage tanks, or other irrigation facilities. These formations assist in the effective handling and storage of agricultural products, as well as the establishment of irrigation systems.
Transportation industry:
Cement forming machines can be used in the transportation industry to manufacture infrastructure related to the transportation network, such as tunnels, bridges, and road barriers.
When purchasing forming machines for resale, it is essential to consider the target market's needs and preferences. Analyzing the customer base is a crucial step in this process. For example, if targeting small-scale food manufacturers or bakeries, customers may prioritize machines that quickly form food products like burgers, meatballs, or cakes. In such cases, investing in food forming machines with specific features for those applications would be wise.
On the other hand, if focusing on large-scale industrial clients, it may be better to offer high-capacity, automated forming devices that integrate seamlessly with existing production lines. Keeping a close eye on industry trends can also provide valuable insights into the types of forming machines in high demand.
Popular forming machine types, such as 3d forming machines and vacuum forming machines, may be easier to sell due to their widespread applications and recognition. Investing in high-quality forming machines with advanced technology and features is crucial to ensuring customer satisfaction and repeat business. Additionally, providing excellent after-sales support and service can help build a loyal customer base and establish a good reputation in the market.
Q1: Can the forming machine handle different types of metals?
A1: Yes, the metal forming machines can handle various types of metals. Still, it's essential to choose the suitable machine for the specific metal to ensure optimal performance and results.
Q2: Are metal forming machines automated?
A2: Many modern machines are automated, allowing for faster production rates and greater precision. However, the degree of automation can vary depending on the type and model of the machine.
Q3: What maintenance does a metal forming machine require?
A3: Regular cleaning, lubrication of moving parts, inspection for wear or damage, and timely repair are crucial to maintain the machine's efficiency and longevity.
Q4: Can forming machines be used for materials other than metal?
A4: Yes, forming machines can be used for other materials, depending on the type of machine. For instance, some forming machines can form plastic, paper, or glass materials.
