Fully automatic folder gluer machine

Types of fully automatic folder gluer machines

The fully automatic folder gluer machine comes in several types, each with unique features for gluing different types of products. Here are some of them:

• Box Folder Gluer Machines:

  This machine automatically folds and glues boxes in one process. It features a folder that automatically folds the box blank in a pre-scored area, and a gluing system applies adhesive to the folded sides. Then, the box goes through a drying tunnel to dry the glue. Lastly, the machine delivers the fully folded and glued boxes.

• Compact Folder Gluer Machines:

  This compact glue machine is great for small-scale operations. It can handle a variety of product types, such as boxes, folders, and die-cut items. This folder gluer machine has easy-to-use controls. So, it provides quick changeovers and efficient production lines.

• Carton Folder Gluer Machines:

  This machine is designed for high-speed folding and gluing of carton boxes. It handles pre-scored blank cartons, folds them along the score lines, and applies glue to the required areas to create the finished carton. Some models can also include additional features such as taping, staking, or pressing the glued cartons.

• Hybrid Folder Gluer Machines:

  These models combine traditional folding/gluing methods with high-tech systems like infrared or laser technology for precise gluing. They also come with fast changeovers, so they are efficient and cost-effective.

• Maxi Folder Gluer Machines:

  These big machines suit high-volume production demands with larger feeding, folding, and gluing capacities. They are great for handling thicker materials and multiple-component assemblies, making them a go-to option for industries requiring bulk production.

• Specialized Folder Gluer Machines:

  These models have unique features to cater to specific industry needs. For example, the high-speed folder glueing machine is designed to fold and glue products quickly. It has many advanced productivity features for faster turnaround times. Another example is the integrated folder gluer machine, combining foulding and gluing into one seamless process.

Specifications and maintenance of fully automatic folder gluer machines

Some specification details that buyers should know about the fully automatic folder gluer machine include the following.

• Size: The size of the fully automatic folder gluer machine varies depending on the type. Smaller models like the tabletop machine can fit on a table or workbench. They have a gluing width of about 12 to 20 inches. Compact stand-alone models are slightly bigger with a width of about 20 to 30 inches. Industrial-grade folder gluer machines are much larger. Their gluing width can reach up to 63 inches or more. They are typically integrated into larger production lines.
• Production speed: Fully automatic folder gluer machines can fold and glue boxes at different speeds depending on the type and model. On average, smaller machines glue up to 3000 to 6000 boxes per hour. Mid-size models range from 6000 to 12000 boxes per hour. Industrial-grade gluer machines with advanced automation and higher horsepower glue more than 12,000 boxes in an hour.
• Power Source: The power source varies for different types of folder gluer machines. Manual machines use foot pedals and don’t require electricity. Semi-automatic models use electric motors. Fully automatic folder gluer machines use electricity. They have electromagnetic motors that power the feeding, folding, and gluing processes autonomously.
• Gluing System: Different folder gluer machines have different gluing systems. Some machines come preset for hot melt glue. Others have adjustable settings for different types of glue.

Proper maintenance of the folder gluer machine significantly impacts its performance, lifespan, and reliability. It also prevents untimely breakdowns that can affect productivity. Here are some maintenance tips for the gluing machine:

• Clean the machine thoroughly after each use. Make it a priority to remove glue residue from any part of the machine. Dried glue can quickly build up and affect the performance of the machine.
• Regularly oil the moving parts of the machine. Lubricating the moving parts reduces friction and helps the machine to run smoothly.
• Check the wear of the belts, blades, and bearings. These critical components are subject to constant movement. Over time they may become loose, damaged, or warped. To maintain optimal performance, replace any parts that show signs of damage or wear.
• Regularly adjust the gluing system for precision folding and accurate gluing. Ensure the feeding section is aligned well with the folding part. Calibrate the glue applicator to ensure that the box blanks are glued precisely.
• Develop a routine maintenance schedule. During the scheduled maintenance checks, consult with a qualified technician to help with complicated repairs.

Scenarios

A fully automatic folder gluer machine can be used in various industries and applications requiring precise folding and gluing of materials. Here are some scenarios where a fully automatic folder gluer machine is typically used:

• Packaging industry

  In the packaging industry, a fully automatic folder gluer machine is used to manufacture and glue various types of cardboard boxes, such as shipping boxes, retail boxes, and packaging containers. The machine ensures accurate folds and secure glue joints, enabling efficient production of packaging products.

• Print finishing

  In the print finishing sector, a fully automatic folder gluer machine is used to handle printed materials like brochures, folders, and booklets. These printed items often require complex folding and gluing operations, which can be efficiently accomplished with a fully automatic folder gluer machine. This machine guarantees accurate folding, precise alignment, and strong adhesive bonds, resulting in high-quality finished products.

• Furniture indutry

  An automatic folder gluer machine can be used in the furniture industry to produce furniture-related items that require folding and gluing. Examples include knockdown boxes, trays, and drawer bottoms. With its automation, productivity is increased, and precision is maintained, meeting the high demands of the furniture industry.

• Sheet metal industry

  In the sheet metal industry, a fully automatic folder gluing machine can be used to produce metal components that require folding and gluing operations. This may include items like metal cabinets, enclosures, ducts, and other assemblies where precise folds and adhesive bonds are critical. The automation and accuracy of the machine enhance production efficiency and quality in sheet metal applications.

• Bookbinding

  Fully automatic gluing machines are used in the bookbinding industry to fold and glue various book components, such as covers, dust jackets, and endpapers. These machines ensure accurate folding and reliable glue application, contributing to efficient book production.

• Textile and packaging labels

  A fully automatic folder gluer machine can be used to apply packaging labels to products in the food industry. For example, it can label cartons, containers, or packaging used in the pharmaceutical sector. The machine ensures precise folding and gluing of labels, enhancing efficiency in labeling operations.

How to Choose Fully Automatic Folder Gluer Machines

• Production Needs:

  First, examine the production needs. Think about the amount of work that needs to be done each day. For big projects, picking a heavy-duty machine will glue folds well. For smaller jobs, a more basic machine may work just fine and save money.

• Machine Features:

  Next, look at what each automatic gluer machine can do. Compare important features like folding styles, types of glue applied, and the range of cardboard thicknesses. Some machines do lots of different jobs and offer greater flexibility.

• Automation Level:

  Think about how much automation is wanted. Some folder gluers require more manual setup than others. Machines with fully automatic functions cut down on operator time and let workers focus on other important tasks. This improves efficiency.

• Size and Space:

  Check the sizes of possible machine options. Make sure the gluer will fit well in the workspace without making things too crowded. Consider both floor space taken up and gluing capacity. As company needs grow, more space may be needed for future machines too.

• Budget Constraints:

  Finally, set a budget before shopping. With so many choices available at different prices, it's important to define what we can reasonably afford. A big investment should only be made if the selected automatic gluer perfectly matches the business's long-term production goals.

FAQ

Q1: What is the difference between automatic and semi-automatic folder gluer machines?

A1: The main difference between automatic and semi-automatic gluer machines is the level of automation they provide. Fully automatic folder gluer machines are equipped with automatic feeding and stacking systems, while semi-automatic models still require manual feeding and stacking of the boxes. Fully automatic models also have more advanced control systems, greater speed, and efficiency.

Q2: What types of paper products can folder gluer machines handle?

A2: Fully automatic folder gluer machines are designed to handle various types of paper products, including but not limited to, boxes for food and medicine, folding cartons, envelopes, and custom paper products. The exact capability may vary depending on the specific machine model.

Q3: Can a fully automatic folder gluer machine be integrated with other packaging equipment?

A3: Yes, in most cases, fully automatic folder gluer machines can be integrated with other packaging equipment such as printing, inline stamping, die-cutting, and box packing and sorting equipment. This will create a more seamless and efficient production line. However, coordination will be required to ensure that all equipment functions in sync. Moreover, the gluer machine will need to be adjustable to suit different speeds and product types.

Q4: What is the production speed of a fully automatic folder gluer machine?

A4: The production speed of a fully automatic folder gluer machine can vary widely depending on the specific model and its features. It can be anything from 100 to 500 meters per minute.