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Metal studs are increasingly becoming a popular option for both commercial and residential projects. When it comes to alternatives to wooden studs, metal studs have unmatched benefits.
To understand why the benefits are so pronounced, it helps to understand the different types available and their characteristics. Around 95% of metal stud frames are made using galvanized steel sheets. These sheets offer the best durability and rust retardance. Then, lightweight gauge studs use thinner steel sheets, often 25-gauge or lower. These are excellent for non-weight-bearing walls like room partitions.
Heavy gauge metal studs use thicker sheets, commonly 14 to 20 gauges. These are desirable for load-bearing applications. Insulated metal studs have grown in popularity. These frames incorporate insulation materials like foam between two metal sheets. These frames contribute to the structure's thermal performance.
Lastly, C-shaped metal studs are among the most common. C-shaped metal studs serve multiple applications. They act as vertical frames for walls and ceilings. Concrete-embedded metal studs are designed to be embedded directly into concrete structures. Examples include parking garages and industrial buildings.
Metal studs enjoy a lifespan of 80 years or more. Other materials like wood are only expected to last around 30 years at most. While wood is cheaper, it does not last as long. The long lifespan of metal studs means the structures cost less to maintain in the long run. About 38 million homes in the USA have basements. That’s around 60% of all homes. The climate here, with the wet basements, negatively impacts wooden studs. Metal frames don't rust, and this makes them perfectly suited for wet basements and humid coastal environments.
Besides the frames, metal studs are also more fire-resistant than wood, which is flammable. Another advantage is that metal frames do not emit harmful substances like volatile organic compounds (VOCs). These are sometimes emitted by treated wooden studs. In addition, metal studs are lightweight.
However, the biggest challenge is that wood studs are much easier to work with than metal. For example, wooden studs can easily be cut with hand tools. Metal studs, on the other hand, must be cut with specialized tools. These include hacksaws or metal-cutting blades. Metal studs are also less structurally sound. Wood has superior tensile strength and is therefore more capable of supporting loads.
The commercial applications of metal studs mainly depend on their durability, corrosion resistance, and fireproof properties. Metal studs are frequently used in high-rise buildings.
Metal studs in high-rise buildings eliminate the issues that arise from the weakening of wooden studs due to gravity. In fact, as the name implies, the 'studs' here are meant to support the drywall. They offer superior structural support to the ceilings and walls in a tall building. Lightweight metal studs work well for non-load-bearing walls in constructing commercial spaces like retail stores and offices.
These lightweight studs create the interior partitions required without adding significant weight to the existing structure. Heavy gauge metal studs are ideal for constructing fire-rated walls in educational and health facilities. Heavy gauge metal in these places offers invaluable fireproofing properties.
Because of their insulation, insulated metal studs are excellent in energy-efficient system designs for commercial buildings. Steel studs' superior dimensional stability makes them suitable for exterior cladding systems. The metal frames provide the best support to the cladding without the risk of warping over time. Finally, concrete-embedded metal studs are often used in industrial facilities like warehouses and manufacturing plants’ ceilings and flooring.
These stud types are built for extreme stress and load-bearing conditions, making them ideal for use in structural applications.
Apart from corrosion, durability, and fireproofing, the applications of metal studs are also determined by gauge or thickness. The gauge required depends on the project's needs.
For load-bearing applications, gauge metal studs are required. These include floors, ceilings, and load-bearing walls. For these applications, 14 to 20-gauge studs are ideal. 14 to 20-gauge studs are typically used in heavy commercial and industrial construction projects. A 25-gauge stud is excellent for residential construction, including interior walls and ceiling.
For non-load-bearing applications, lightweight metal studs work well. The more common non-load-bearing applications include partitions and separating rooms. 25-gauge metal studs are excellent for this. For specialized applications like fire-rated partitions in schools and hospitals, heavy gauge metal studs have the required load capacity and are fireproof.
Wood studs have superior tensile strength, making them excellent for framing. However, light gauge metal studs are more effective than wood for exterior frame wall construction. This is due to their weatherproof and corrosion resistance. If insulation is also a requirement, insulated studs will work the best.
Last, the stud accessibility and compatibility with other components should be considered. The stud must be compatible with other hardware like tracks and fasteners. Also, ensure the studs are easily accessible for installation. This improves efficiency when handling the project, from initial stud framing to the finished wall.
Metal studs are worth it, especially in humid areas like coastal regions, basements, and ceilings. They are also excellent fireproof framing. They do not warp, weigh less than wood, and are 100% recyclable.
Metal studs last 80 years or more, while wood studs last around 30 years at most. This makes the former better for long-term investment, especially for structures requiring minimal maintenance.
While metal studs can rust, the risk is greatly mitigated by zinc coating the steel to make galvanized metal studs. Furthermore, stainless steel studs have superior resistance to rust.
While it is tempting to think that heavy gauge metal studs hold more weight than low gauge ones, this is not the case. What metal studs do is spread the weight evenly across a larger area.