Horizontal panel saw mj 90y

Types of horizontal panel saw MJ 90y

A horizontal panel saw MJ 90y is a woodworking machine used to cut large panels such as MDF, plywood, particleboard, and more into smaller parts. Generally, there are two main types of horizontal panel saws: beam-type and sliding table saws. The beam-type is further segmented into two: gravity drop beam and air beam.

• Beam-type panel saws

  In a beam-type panel saw, the cutting blade moves across a stationary panel. In other words, it is a cross-cutting machine where the beam moves horizontally across the vertical panel to create the desired cut. This machine is commonly found in larger-scale woodworking operations where there is a high demand for cutting large panels into smaller parts. The saw consists of a horizontal beam with a cutting blade mounted on it. The blade is pushed or pulled manually or automatically across the panel to make the cut.

• Gravity drop beam

  This is a type of beam-based panel saw that relies on gravity to cut the panel. In this kind of saw, the beam is dropped to the panel to create the cut. Typically, the beam is very heavy to ensure accurate and clean cuts without exerting excess force on the panel. One advantage of a gravity beam drop is that it allows for easy and efficient cutting without exerting excess force or weight.

• Air beam

  As the name suggests, air beam panel saws use compressed air to assist in moving the beam across the panel or board for cutting. The compressed air works by浮ing or suspending the panel on the beam, thereby reducing friction between the panel and beam. This ensures easier movement and more accurate cuts. One advantage of an air beam panel saw is that it allows for easier movement of large and heavy panels with minimal effort.

• Sliding table panel saws

  As mentioned earlier, sliding table saws have a sliding mechanism that helps move the workpiece toward the cutting blade. This kind of panel saw is considered multipurpose since it can handle wood, aluminum, plastic, and composite material. Typically, such a machine offers great accuracy, efficiency, and safety while dealing with large workpieces. It is an ideal choice for heavy-duty cutting tasks and high-production workshops.

Specifications and maintenance

The following are some important specifications when looking to buy the MJ 90Y horizontal panel saw:

• Suitable Panels

  The saw is generally suitable for the following types of panels: Wood panel, Plywood, Aluminium-plastic panel, Particle board, High-density board, Fiberboard, etc.

• Rated voltage/Power

  These two specifications are the same and are 2-4.5kW/380V. The cutting power of the saw depends on the motor's power. It can affect the efficiency and smoothness of the cutting.

• Product Size

  Panel saws come in different sizes and typically have dimensions of 3200*1200*1500mm. The size determines how much floor space it will take up.

• Weight

  The saw weighs about 328kg. The weight is important because it influences how stable it is during cutting. Heavier machines offer more stability.

• Cutting Capacity

  Panel saws have various maximum cutting sizes. For the MJ 90Y, the maximum cutting length is 3200mm, and the cutting depth is 120mm. The cutting capacity specifies the largest size the saw can cut.

• Blades

  Saw blades differ in size and teeth configuration. The MJ 90Y uses a blade with a diameter of 305mm. It has a hollow circular design with teeth.

• Cutting method

  The cutting technique of a panel saw determines its accuracy and efficiency. The MJ 90Y model uses a sliding frame and a trolley system to cut through panels along with the direction of the sliding frame.

Maintenance

Like all machines, maintaining the horizontal panel saw is very crucial. Regular maintenance keeps the machine in top shape. It also enhances cutting precision, extends the machine lifespan, and ensures safety during operation.

• Clean the saw regularly

  Users should clean the saw by removing dust, debris, and particles from the cutting area and blade. They should also use a vacuum cleaner to eliminate sawdust from the machine. This prevents it from overheating when in use.

• Lubrication

  Periodic lubrication of the saw transverse and vertical rails ensures smooth movement. It also reduces wear and tear over time. To be more specific, the lube applied to the machine’s sliding components reduces friction. It prevents the machine from slowing down, stagnating, and sticking.

• Blade Maintenance

  Users should inspect the saw blade often for any signs of damage or dullness. They should also keep the blade clean and remove pitch and resin build-up. If they notice any damage, they should replace the blade. A damaged blade can cause inaccurate cuts and kickback.

Scenarios of horizontal panel saw MJ 90Y

Horizontal panel saws are mainly used in the woodworking and furniture industries, which provide cutting services for all kinds of wood. They also cut a wide range of materials in other industries because of their high efficiency and accuracy.

• Woodworking Industry: As horizontal panel saws are designed for cutting wood panels precisely, they are an indispensable tool for carpentry workshops and the woodworking industry. Such industries use saws to cut furniture panels, wallboards, cabinets, doors, windows, flooring, and other woodworking items. The saws help achieve accurate cuts and high-quality finishes, meeting various woodworking needs.
• Furniture Manufacturing: In the furniture manufacturing industry, horizontal panel saws are often used to cut furniture materials, such as wood, plywood, MDF, and more. Horizontal panel saws help produce furniture products like tables, chairs, cabinets, bookshelves, and office furniture, achieving rapid production. With such efficiency, multiple pieces can be cut simultaneously and sorted easily, satisfying the mass production requirement.
• Joinery and Carpentry Shops: Joint and carpentry shops also use horizontal panel saw machines. They cut various wood materials for home and other similar projects. This includes customized furniture, decorative wooden components, architectural woodwork installations, etc. The saw offers flexibility and quick adaptation to different project specifications for joinery and carpentry professionals.
• MDF and Plywood Cutting: Horizontal panel saws are also used to cut MDF (Medium Density Fiberboard) and plywood. Saws cut these materials into even panels or smaller-sized boards precisely. Subsequently, they are ideal preliminary processes for making furniture, decorative pieces, and carpentry components.
• Other Industries: Generally, woodworking panel saws are not limited to wood panels but can cut other materials. These include plastics, aluminum, metal, glass, stone, and ceramics, to name but a few. Because of sophistication and accuracy, horizontal panel saws are the primary cutting equipment in the material processing industry, as they can prepare the raw materials for further production.

How to choose a horizontal panel saw MJ 90Y

Details in the saw's construction should be a primary concern for business buyers looking to purchase horizontal panel saws. Are the cutting edges, such as the blades, cast iron, or alloy steel? Such material choices are less likely to warp, align well with the wood, and remain sharp for a while.

Choose a saw with a robust frame that will provide stability to the cuts and resist vibrations. Check the parts of the machine to ensure they're all made to last. Doing so will cut down maintenance costs. The bearing and guide rails are usually made of aluminum alloy or steel. The bearing housing is often made of durable plastic.

Durable horizontal panel cuts are available in different cutting capacities to suit different needs. For instance, commercial wood cutting operations wouldn't want a cutting capacity meant for light usage. Those cutting thicker and larger panels will need models with greater cutting capacity. This also applies to their cutting depths.

People who cut different kinds of wood use a wood panel saw. So ideally, the saw should cut through different types of wood. Buyers should settle for machines that cut at varying speeds to have more control over the type of cuts they make. Adjustable cutting speeds enable the saw to use the optimal speed required for different wood materials to achieve clean cuts.

Users will want to know how easy it is to operate the machine. Choose a machine with user-friendly controls. Look for intuitive and simple controls, e.g., digital control panel. Also, the saw should have automatic features that simplify the cutting process.

When purchasing an item in bulk, buyers want to ensure there is compatibility with the present inventory. If there's an existing horizontal saw, the buyer may want to purchase a new machine with similar parts. The machines are in use at the same time for streamline operations.

It's important to ensure the panel saw has all the necessary safety features before transacting. Examine the saw for blade guards, emergency stop buttons, and hand guards. These are the usual safety accessories protective equipment to safeguard the operator from accidents and injuries.

FAQ

Q1: What are the safety precautions when using the MJ 90Y horizontal panel saw?

A1: Users should familiarize themselves with all safety rules and precautions before using the saw. They should always use the saw blade guard and never attempt to cut materials that are smaller than the minimum dimension specified by the manufacturer.

Q2: Does the MJ 90Y horizontal panel saw require special electrical wiring or outlet?

A2: Yes, a three-phase connection is necessary to provide sufficient power for the machine's operation. A qualified electrician can determine if the machine's requirements are met.

Q3: What type of material can the MJ 90Y horizontal panel saw cut?

A3: This type of saw can cut various materials, such as wood, metal, and plastics, depending on the blade used.

Q4: What is the maximum cutting thickness of the MJ 90Y horizontal panel saw?

A4: The maximum cutting thickness varies depending on the model of the saw. For example, the MJ 90Y model has a maximum thickness of 6cm.