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About magnetic tank level sensor

Types of Magnetic Tank Level Sensor

  • Magnetic Float Level Sensor

    The magnetic float liquid level sensor uses buoyancy to detect liquid levels in a container. The float moves along a stem as the liquid level changes. The stem holds magnetic wayne balls that switch on and off in response to the float's magnetic field. This makes the magnetic float sensor contact very reliable. It works well in harsh environments and gives accurate readings for high or low levels. The float can be large or small, and the stem comes in different materials to match the liquid. This is a simple and effective sensor for seeing fluid levels in tanks and vessels.

  • Tilted Magnetic Level Switch

    The tilted magnetic level liquid level gauge uses a simple tilt movement to signal liquid levels. It has a float with embedded magnets that tilts from its horizontal resting position as the liquid level changes. When the float fully tilts one way, it activates one switch; tilting the other way activates the second switch. This lets the sensor signal both high and low levels reliably. The float and stem come in tough materials to last in harsh tank environments. The tilted magnetic level switch provides clear on-off control of pumps and valves at set liquid levels.

  • Cylindrical Magnetic Level Sensor

    The cylindrical magnetic level sensor uses a magnetic float inside a cylinder to detect liquid levels. As the float moves with the liquid, it creates a magnetic field that the sensor picks up. This senses where the liquid is in the tank. The float and housing are made to withstand tough chemicals and high pressures. The sensor is very accurate and responds quickly to changes in level. Its compact design works well even in small spaces. People use it to monitor liquids in industrial tanks and vessels safely and reliably.

  • Magnetostrictive Level Sensor

    The magnetostrictive level sensor uses magnetic fields to measure liquid levels very precisely. It has a thin tube with a magnetic track inside and a floating magnetic field. When the float moves with the liquid, it creates tiny waveforms that the sensor detects. It can measure levels within millimeters. The sensor works well even with thick liquids or high tank buildings. It gives continuous level readings that help monitor and control. Because it is so accurate and responds quickly, it is used in tanks for fuels and other important liquids.

Industrial Applications Magnetic Tank Level Sensor

  • Water Treatment

    Magnetic level sensors play an essential role in monitoring water levels in treatment plants. By providing precise readings, these sensors help maintain the right levels in tanks during processes like filtration and chemical mixing. This accuracy ensures the treatment works correctly, resulting in clean water. Magnetic sensors also handle harsh environments well, making them reliable for long-term use. In summary, their durability and precision make magnetic sensors crucial for efficient operations in water treatment facilities.

  • Oil and Gas Industry

    The oil and gas industry relies on magnetic level gauges to monitor liquid levels in tanks. These sensors provide accurate readings of important liquids like crude oil and tanking chemicals. Their precision helps ensure安全 operation of processes by preventing overflows and keeping levels stable. In such tough environments, magnetic sensors offer durability. Their ability to work reliably under pressure and with viscous liquids makes them key to maintaining安全性 and有效性 in oil and gas operations.

  • Chemical Storage

    In chemical storage, accurately knowing liquid levels is vital. That's why facilities use magnetic level indicators to do the job. These sensors provide precise level readings that help prevent dangerous overflows and keep production running smoothly. They work reliably, even with harsh chemical vapors and pressures. Thanks to their accuracy and resilience, magnetic sensors ensure安全性 while helping manage crucial levels in chemical storage. They are essential for reliable monitoring in the chemical industry.

  • Food and Beverage Manufacturing

    In food and beverage manufacturing, the liquid levels in tanks must stay precise to ensure quality. This is where magnetic level sensors come in. Their job is to accurately measure levels in mixing, fermenting, and storage. This level accuracy is key for keeping processes on track and maintaining product standards. The great thing about magnetic sensors is their resilience. They can handle the steam, cleaning chemicals, and tank pressures found in factories. Thanks to this tough build and reliable precision, magnetic sensors are vital for keeping food and drinks processed safely and consistently.

  • Pharmaceutical Production

    Pharmaceuticals require very precise liquid levels during production. This is why tank level indicators are used to monitor those levels. They measure levels during mixing, storage, and even in reactors. Accurate level readings ensure that important drugs are manufactured safely with the right amounts of ingredients. The clean room and pressure environment that pharmaceuticals require make it essential to use magnetic sensors, as they reliably survive in these conditions. Their accuracy and durability help make sure drugs are produced safely and hermetically.

Product Specifications and Features Magnetic Tank Level Sensor

Specifications

  • Measuring Range: Magnetic tank level sensors typically have a range of 20cm to 3 meters, allowing them to measure the levels of liquids and slurries in tanks of various heights.
  • Tank Material: These sensors can be used in tanks made of steel, aluminum, plastic, and other materials.
  • Liquid Temperature: Most magnetic float level sensors are designed for liquids with temperatures ranging from -40 Celsius to +125 Celsius. There are versions for higher temperatures in sterilization and food processing.
  • Liquid Density: Magnetic tank level sensors are generally effective for liquids with densities as low as 0.7g/cm³ up to 1.2g/cm³. Special floats are available for slurries and heavier materials.
  • Ingress Protection Rating: These sensors commonly have IP65 to IP68 ratings, meaning they withstand dust and water exposure to varying levels.
  • Electrical Output: Magnetic level sensors usually provide outputs like relay signals, 4-20mA, and frequency counts to interface with automation systems.

How to Install

Magnetic level sensors need to be correctly set up to give accurate readings. Start by making sure the tank is ready and that there is an open place to install the sensor. The sensor should be positioned straight to avoid any issues with readings. Then, attach it securely to the tank using the mounting hardware. The next step is to connect the wires based on the instructions. Finally, test the sensor by checking if it gives the right readings as the tank fills or empties. A good install keeps the sensor working reliably for a long time.

How to Use

Magnetic tank level sensors are useful for knowing liquid levels in tanks. They send out signals that change when the float inside moves with the liquid. This speed difference is measured to see the level. These sensors work steadily and are easy to use. Their strong build and sealed parts keep them safe from dust, water, and harsh liquids. This helps them work well in tough factory spaces. They need little power and give level data reliably for many years. Regular checks ensure they stay accurate and help operations run smoothly.

Maintenance

Regular maintenance ensures the magnetic float level sensor works correctly for a long time. First, inspect it visually for any damage or build-up. Clean it of any dust or grime that might block it. Check the electronic parts for signs of wear. Make sure the output signal is correct and aligned with the manual. Ensure there is no corrosion in the wiring. Calibration might be needed if it isn't giving accurate readings. Do this maintenance during normal breaks to avoid stopping work. Catching small problems early will help the sensor last longer and stay accurate.

Quality and Safety Considerations Magnetic Tank Level Sensor

  • Sensor Material Quality

    Tank level indicators must be made of strong materials. Sensors often work with very hot, cold, or tough chemicals. Sensors should have materials that can last under these conditions, like stainless steel or other strong metals. Bad materials might wear down sensors and expose workers to danger.

  • Good Sealant

    The parts inside the sensor must be sealed well. A small seal leak lets liquids inside the sensor and causes short circuits. This can lead to fires or damage to other parts of the machine. Seals must be kept in good shape and checked often. Any wear means seals must be replaced before sensors fail. Strong seals keep workers safe and sensors working.

  • Reliable Readings

    Levels in tanks must be correct to keep things safe. Sensors that give wrong readings put liquid in the wrong places, causing spills or shortages. This can lead to fires, damage tanks, and hurt workers. It is important to keep sensors clean so they do not explode or catch fire. Regular cleaning ensures nothing blocks the sensor and gives wrong readings. Accurate sensors mean there are fewer hazards from spills or empty tanks. Sensors should undergo regular checks to ensure their accuracy, so they give no wrong readings.

  • Safe Electrical Components

    The electric parts in magnetic sensors can cause fires if damaged. Electrical wires or sensors with breaks create sparks. This can result in big fires or high-energy explosions. Damaged wires also harm workers by causing electric shocks. Keeping wires intact and removing frayed ones stops fires from becoming a danger. Use wires well to prevent issues in the first place.

  • Routine Checks

    Safe sensors should undergo tests to find any faulty ones. Weak sensors can spark and cause fires, or faults may lead to spills. These problems endanger workers and may damage equipment. Finding bad sensors fast keeps workers safer. Regular checks stop spills and less damage to tools. Replace broken sensors immediately.

Q&A

Q1: How do magnetic level switches work?

A1: They use a float that moves with liquid levels. As the float rises, magnets inside it turn on sensors in the stem. This gives signals that show how much liquid is in the tank.

Q2: What are the benefits of remote tank level monitors?

A2: Magnetic sensors are very strong and work for a long time without needing any care. They can detect levels accurately in many types of liquids, even tough ones like chemicals or with steam. Sensors also give accurate readings and prevent spills.

Q3: Are magnetic level sensors strong?

A3: They are very strong and last a long time because they have no moving parts. Filters are simple but can monitor liquid levels in all kinds of tanks with different sizes, temperatures, and pressures.

Q4: Do magnetic level sensors use much energy?

A4: They use very little energy. This makes them perfect for monitoring tank levels all the time without stopping. Sensors help to save energy and keep levels stable.

Q5: Can magnetism water level meter work outside?

A5: Yes, they are built to handle rain, dust, and other outdoor conditions. This makes them ideal for monitoring tanks in plants, farms, and remote areas.