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Automatic boom gates are categorically different from manual boom gates because the last ones do not have an automatic locking system. Based on the working and locking system, which depends on different parameters, there are several types of manual boom gates.
Here's the classified rundown of boom gates regarding their distinctive features.
Manual Chain-operated Boom Gates
This kind of boom gate has a chain drive mechanism. To close or open the gate, the user must pull a chain. This style is great for heavy gate security needs because of its sturdy structure. However, it needs more effort than other types.
Manual Ratchet Boom Gates
This type uses a ratchet mechanism to operate the boom, providing a secured locking system. It is ideal for areas requiring more security, such as warehouses and restricted zones. The ratchet system allows the gate to be locked in various positions, making it versatile for different incline levels.
BS EN 12604 Manual Pitched Boom Gates
Pitched boom gates, which operate by leaning in a pitched angle, are common in construction sites and public parking areas. These gates are pitched horizontally when not in use. The manual effort required to operate these gates is higher than the horizontal sliding boom gates but lower than the chain-operated and ratchet types.
Sliding Boom Barrier Manual
Sliding boom barriers are manual gates where the boom slides into a pocket within the gate post. This type requires less space than swinging booms because there is no impact on the surrounding area, as there are no swinging movements. Therefore, it is ideal for areas with limited space.
Transportation and Delivery Hubs
They are widely used in transportation and delivery hubs. Safety is paramount in these places, and the fences prevent unallowed people from getting into dangerous zones and keep vehicles in line. The gates are tough, easy to operate by hand, and control big traffic in and out of these centers securely and systemically.
Manufacturing Facilities
Manufacturing facilities use manual boom gates to enhance internal safety and security. These gates help regulate vehicle movement in production areas, loading docks, and storage units. They protect sensitive locations and stop unauthorized access, which crucially contributes to improving site security.
Mining and Energy Sector
High safety standards are required for mining and energy operations, which frequently involve high risks. In these industries, manual boom gates limit traffic and guard entry to risky places. One factor that makes the easy-to-use ratchet and chain gates incredibly dependable in these situations is that these gates are resistant to damage.
Agricultural and Farming Areas
In agriculture, mostly large farming estates and agribusinesses use manual boom gates. They help keep farm machinery, animals, and crops secure while controlling who can enter the farm land. The manual gates are extremely robust, made to resist the big vehicles and tough field conditions.
Construction Sites
Construction sites are temporary workplaces with safety and security concerns. The fences are used to restrict unallowed access to these hazardous work sites. The most popular gate type is a pitched boom gate because it is installed quickly and compactly, making it ideal for temporary fences to secure the site.
There are many industrial benefits of manual boom gates, but the most important are improved safety, security, and efficiency.
Materials
Heavy steel or aluminum is used to manufacture manual boom gates, making them stable and hard to break. The strong build quality of the gate allows it to safely carry a lot of weight and operate for long periods in unfavorable weather.
Finishing
Finishing is galvanization or powder coating. Galvanization coats zinc on metal parts to protect them from rusting, while powder coating gives an attractive, rust-proof covering. These finishes improve the boom gate's toughness against extreme weather conditions.
Dimensions
Manual boom gate dimensions generally vary with the application. Standard boom range lengths from 3 to 8 meters, while gate heights are 1.2 to 1.5 meters, ideally restricting entry. These gates are made in different sizes to suit small entrances and big industrial applications.
Operating Temperature
These gates usually work well in a wide temperature range, but most of them can withstand -20°C to 50°C. This makes manual booms work in unkind seasons and climates.
Load Capacity
Most manual boom gates handle weight between 300 and 500 kg, depending on the sort of gate and its construction material. Heavier gate designs require greater load capacity to ensure the stable and safe operation of the gates.
Installation
Installation of a manual boom gate involves several steps, starting with preparing the foundation. The area of the gate is dug out and a concrete base laid to support the gate system. Then, the main components, including the post and boom, are assembled, and the gate is mounted on the post. After the gate is set up, the tension and operation mechanism are fine-tuned. Lastly, the opening operation is tested to ensure everything works duly.
Usage
Using manual boom gates requires understanding the locking mechanisms, which include chain, ratchet, and manual pitched gates. For chain-operated gates, the chain is pulled to move the boom; for ratchet gates, the ratchet mechanism locks or unlocks the gate. Pitched booms involve tipping the gate up or down, which is simple but requires some manual work.
Manufacturing Standards
To prevent failure or create a safety risk, it is fundamental that manual boom gates be manufactured according to high industry standards. Quality gate suppliers conform to recognized safety standards such as ISO or CE. Always choose gates from manufacturers who clearly state the compliance of their products with safety standards.
Durability Materials
Material selection is crucial in determining long-term gate performance. Stainless steel, aluminum, and other robust materials are corrosion-resistant, ensuring that the gates continue to function in tough situations. Make sure the supplier uses materials that can endure the environmental conditions of the boom gate's ultimate destination.
Components of Quality
The parts of a manual boom gate directly affect its reliability. High-quality bearings, pulleys, and tensioning devices ensure smooth operations over time. Ask which internal component gate suppliers use to determine gate performance and safety.
Testing and Certification
Testing and certification go hand in hand. Established manufacturers test gate load limits, endurance, and resistance to harsh weather. Request proof of testing results and third-party certifications to validate their claims. Safety is always the priority, so don't ignore the test and certificate aspects.
Load Carrying Capacity
All manual boom gates have load carrying capacities to prevent bending, breaking, or crashing down. Manufacturers always specify boom load capacity; never exceed them. Post types of unnecessary overloads lead to structural failures. Accidents like injuries and damage to property may also happen because of overloaded gates.
Wind Resistance
Again, do not forget the weather considerations; strong winds may have a great impact on a manual boom gate. This is especially true when applied to gates with long booms. Always look for wind resistance standards set by the manufacturer. In windy areas, consider using shorter booms to reduce wind effects.
Secure Locking Mechanisms
Also, secure locking systems are very important in safety. Loose or damaged locks cause unauthorized access. This is why regular gate maintenance and inspection of all the locks are necessary to ensure safety. Ratchet-style gates allow locking in different positions, which enhances security even more. But remember, locks should always be checked for wear and damage.
Clear Signage
It's practical to add clear and visible signs near the gate that instruct people on how to use the gate safely. Cautionary and operational signs help reduce liability and notify all would-be users. When applicable, these signs remind people to be careful with the risks or moving parts of the gate.
A1: In many industrial environments where safety and security are important, there are common applications in manufacturing facilities, transportation hubs, mining sites, energy sectors, agricultural areas, and construction projects. Manual boom gates are popular because of their strength and simplicity in regulating traffic and providing secure barriers in these demanding settings.
A2: The biggest concern is the wind capacity and load capacity of the gate. Make sure not to overload the gate and respect the limit of the gate manufacturer's wind capacity. Ensure that the lock mechanisms are secure and functional.
A3: Tough materials like stainless steel or powder-coated aluminum are used to manufacture some kinds of manual boom gates, which provide them with a great deal of resistance to bad weather, including wind, rain, and snow. Galvanization enhances corrosion resistance, while powder coating provides a weather-resistant surface. They are designed to be sturdy enough to withstand harsh weather for a long time.
A4: Regular maintenance practices include keeping the moving parts lubricated, checking for rust, examining chain or ratchet wear, applying protective finishes, and inspecting for structural integrity. These practices enable the gates to last longer and work well while helping to prevent expensive future repairs.
A5: The answer is yes. Furthermore, they are widely used to restrict unauthorized access to high-security areas such as military bases, government facilities, data centers, and airports. They are strong and provide secure barriers and improved controlled traffic flow. This is why they are popular in many industries.