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The MAP packaging machine comes in different models manufactured to cater to the diverse needs of businesses. The models vary depending on the type of food product and packaging requirements.
Vertical MAP Packaging Machine:
The vertical machine is designed to package food products in an upright position. The machine is a floor-standing unit used to package items into pouches or bags with a modified atmosphere. It has a user-friendly interface and automated features for high-volume production. The stand-alone unit works well for products like vegetables and bulk snacks.
Tray Sealer MAP Packaging Machine:
With this machine, a single or multiple trays are sealed with a film on top after the food is placed in the tray. It can be a manual, semi-automatic or full-automatic machine. It is the most used machine for meat and cheese products.
Vacuum Machine with Gas Flush:
This is a simple machine that does not have any modifications or gas flush feature. It is a basic vacuum packaging machine that removes air from the bag and seals it. It is mostly suitable for products where oxidation is not an issue.
Welded MAP Packaging Machine:
This machine has gas flush capabilities and welds the packaging from the outside. It is useful for businesses that require multiple packages at once to be sealed on all sides with a migratable gas.
Flow MAP Packaging Machine:
The flow machine is used for items that are continuous in shape. The machine uses a film to create a pouch around the item and seal on the top and bottom. It has a high production rate and is ideal for larger industries to use. It is the best choice for packing noodles, chewing gum, and bulk coffee beans.
Vacuum-Sealer MAP Packaging Machine:
The vacuum-sealer packages food items by sucking any air out of the container or pouch and sealing it in.
Size and weight
Typically, one machine's size is often compared with another by its length, width, and height. Statistics show that most machines occupy about 1m on each side. The weight of packaging machines also tends to be similar and averages around 600kg.
Speed and productivity
The packaging machine's speed, expressed in terms of packs or MAP film units per minute, determines how much packaging it can do in a given time. Smaller machines typically have a speed of about 30 MAP units per minute, while larger, faster models produce around 60-80 units per minute.
Power and Pressure
A packaging machine's power requirement is determined in KW, with 3-5KW being typical for smaller machines and up to around 10KW for larger models. Packaging machines exert a force, measured in Newtons (N), of about 1000-2000 N as they seal the packaging.
Materials
Most packaging machines are manufactured using either stainless steel or, more commonly, food-grade aluminium. This means the machine is durable and can withstand corrosion in wet-and-heat environments. Food-grade aluminium is lightweight yet sturdy, minimising the machine's packaging weight.
Daily checklist
In addition to doing a maintenance check every day before starting the packaging MAP machine, uploading the maintenance manual and operator's manual to a cloud-based system is helpful. If the manuals are not available in hard copy, the cloud will provide access to the information in an emergency.
On the daily checklist, note down any scheduled maintenance and the manual's notes and writings. Besides uploading this to the cloud, also take pictures of any problem areas that require attention or are highlighted in the checklist.
It's advisable to do this in a specific, grouped format rather than individual random entry, as this will make it easier to look up solutions rather than having to ask people what the issue was.
Weekly checklist
Weekly checklists are not limited to just one a week, as more frequent MAP packaging of items may increase the wear and tear on parts. Therefore, it is essential to do a careful inspection every week, especially for high-volume machines, to ensure that replacement parts are fitted and to avoid any breakdown that could hamper production.
For more efficient machine use and to optimise its packaging strength, it is helpful to record the number of items packaged each day or week and the number of changes made to parts and components.
This recording can be done in the cloud, as mentioned before, rather than using a paper-based system, as it is more efficient, eco-friendly, and compact.
Food industry:
In the food industry, Modified Atmosphere Packaging (MAP) machines are widely used to package various food products. Such as, meats, fish, dairy products, bakery items, fruits and vegetables, prepared meals, and snacks. These MAP packaging machines help extend shelf life, maintain product freshness, and prevent spoilage and food waste. Also, they improve the quality of food products for consumers.
Pharmaceuticals and healthcare:
In the pharmaceuticals and healthcare industries, Modified Atmosphere Packaging (MAP) machines are used to package sensitive drugs, medical devices, and laboratory samples. These MAP machines protect medical products from environmental contaminants. Also, they ensure product stability, integrity, and efficacy. Plus, they improve patient safety and simplify medication storage and delivery.
Electronics and optics:
In the electronics and optics industries, Modified Atmosphere Packaging (MAP) machines are used to protect delicate electronic components, semiconductor devices, precision instruments, and optical products. The MAP machines prevent moisture ingress, dust contamination, and chemical reactions. This preserves the performance and reliability of electronic and optical equipment.
Medical and dental products:
Modified Atmosphere Packaging (MAP) machines play an important role in the medical and dental industries by packaging sterile medical devices, surgical instruments, implants, and dental equipment. The MAP machines ensure product sterility, prevent contamination, and maintain functional integrity until use. They also comply with industry regulations for safe medical packaging.
Beauty product packaging:
In the beauty and cosmetics industry, Modified Atmosphere Packaging (MAP) machines are used to package fragrances, cosmetics, skincare products, and hair care products. These machines help preserve product potency, prevent oxidation, and maintain the efficacy of active ingredients. Moreover, they protect the integrity and quality of beauty products for consumers.
Before investing in a meat MAP packaging machine, buyers must consider several critical factors to ensure they get a machine that meets their needs.
Production volume:
First, they must consider the machine's production volume, which can impact their operational efficiency. It is essential to map the average expected packaging volume per day and any potential future increases.
Pouch types and sizes:
Consider the kind and size of the pouch the machine can handle. Different machines accommodate different shapes, sizes, and materials of pouches, including vacuum pouches, zippered pouches, gusseted pouches, and stand-up pouches.
Automation features:
Consider the degree of automation offered by the packaging machine. Packaging machines are typically classified according to the extent of automation they offer. Depending on their operational needs and budget, buyers may opt for fully automatic, semi-automatic, or manual packaging machines.
Machine dimensions:
Consider the size and weight of the packaging machine. The machine's dimensions must fit within the facility's available space set up production lines.
Power requirements:
Consider the machine's electricity it consumes and its voltage, wattage, and amperage ratings. Packaging machines typically run on 110V or 220V single-phase electric power. Some larger industrial-scale machines may require three-phase power. Also, consider essential additional costs, such as the installation, maintenance, and cost of the spare parts.
Technical support:
When investing in a packaging machine, buyers should consider the supplier's technical support and spare parts availability. The seller must provide excellent post-purchase support, including repair services, troubleshooting, and spare parts.
Q1: What is the difference between a vacuum packaging machine and a MAP packaging machine?
A1: In essence, both machines aim to prolong the shelf life of food products, but they do so in different ways. A vacuum packaging machine removes air from the package, while a MAP packaging machine alters the gas composition inside the package.
Q2: Can someone retrofit an existing packaging line to include MAP packaging?
A2: Yes, in most cases, it's possible to retrofit an existing packaging line to include MAP packaging. Nonetheless,consult with experts to ensure that the modification will be effective and safe.
Q3: Are there sufficient vacuum pump measuring MAP packaging machines on the market?
A3: Yes, there are many manufacturers and suppliers offering a wide range of MAP packaging machines in different specifications and features to meet various requirements.
Q4: Can the supply chain for materials used in MAP packaging influence costs?
A4: Yes, the supply chain for materials used in MAP packaging can influenceMap packaging machine costs, as牢material source, logistics, and availability can affect pricing.
