Pet bottle water filling production line

Types of pet bottle water filling production lines

According to pet bottle water filling production line buyers' needs, generally, the following 5 types of water filling lines are popular choices for clients.

• ACG:

  In an ACG filling line, the automatic control system, PLC (Programmable Logic Controller), and human-machine interface (HMI) work together to do the machine's water bottle filling and capping process. This process is fully automated, from product input to output.

• CRC:

  CRC is simple in operation and covers a small space. It uses a computer in the water bottle filling process. It's a great choice for small workshops or places where there aren't a lot of workers to operate the machines.

• Monoblock filling and capping machine:

  In Monoblock filling and capping machines, the bottle PET filling, capping, and labeling steps all happen in one spot. Using one machine for all these steps saves space and makes the production process quicker. This machine is great for places where there's a need to make water bottles fast.

• Automatic 3-in-1 water filling machine:

  An integral machine unites the feeding, filling, and capping of PET water bottles into one line of production. In each process, there are separate machines to do the steps quickly and save water bottle PET filling machine costs.

• Non-Carbonated Liquid Filling Machine:

  The water filling line machine for non-carbonated liquids generally offers different types of nozzles to minimize product waste and provide precise filling.

  Usually, it has features like a handler system that prevents touching bottles inside, automatic bottle detection that only fills and caps bottles that are present, and a pneumatic control system.

Specifications and Maintenance

The main components of the PET bottle water filling production line and their maintenance methods are as follows:

• Conveyor

  The maintenance of this component mainly involves lubrication maintenance. After daily cleaning, some lubricants that are easy to adhere to can be smeared on the lubricating parts to reduce wear. For the rails, the lubricants can be wiped off with kerosene or other cleaning agents, and a small amount of lubricant can be applied afterward. In addition, for those moving parts like bearings, they can be cleaned with paraffin, and if they are seriously worn out, they need to be replaced.

• Blow Molding Machine

  Blow molding machines usually produce many bottles and are more frequently operated. To keep the blow molding machine in good working condition, it's necessary to pay attention to the lubrication of its parts. Regularly add lubricating oil to the gears and bearings to reduce friction and wear. At the same time, check whether the sealing elements of the blow molding machine are deformed and damaged. If they are, they need to be adjusted and replaced to ensure the sealing and restraining capabilities. Besides, monitor the pressure and temperature of the air and liquid in the blow molding machine and adjust them timely as per the production requirements to ensure that the blow molding machine can operate stably and efficiently.

• Water Filling Machine

  Water bottle filling machines are fragile. The maintenance methods for them are to regularly replace filters and check whether the fittings are leak-proof and make necessary adjustments to ensure a good sealing performance. Moreover, users need to adjust the filling speed and quantity according to the bottle type and operating requirements to ensure that the water filling machine works efficiently and accurately. The electrical system of the water filling machine also needs frequent maintenance, which includes checking electrical components and wiring to ensure that they are in good condition and not abraded or damaged. Cleaning the water filling machine is also very important. It is necessary to clean and disinfect the part that directly contacts the liquid to ensure product quality.

• Capping Machine

  Maintenance of capping machines includes component inspection and lubrication. Users should inspect components like capping heads and capping discs to check for wear, damage, and sliding, and they should be repaired or replaced as needed. In terms of lubrication, users should wipe lubricants on the sliding surfaces and bearings to keep them lubricated and running smoothly.

• Labeling Machine

  Labeling machines need to be cleaned regularly to remove the label residue and dirt to ensure that the labeling accuracy and quality. Besides, users should tweak the labeling speed and accuracy as needed to ensure that the efficiency and accuracy of the labeling machine. Furthermore, users should check the labeling machines' electrical systems and circuits periodically to make sure the connection is firm and the electrical components are normal, reducing the risk of electrical failures.

• Packaging Machine

  The packaging machine can be washed with water and then air-dried or baked to remove moisture when the machine is not used for a long time. Moreover, petroleum and lubricating grease can be used to perform oiling on the chain and slide rail to keep the equipment smooth. In addition, the packaging machine should be kept away from the humid environment during transportation and storage to prevent mold and corrosion. Finally, the accessories of the packaging machine should be kept intact and avoided to be damaged or lost.

Scenarios of pet bottle water filling production lines

Small-scale bottled water production companies can use manual pet bottle water filling production lines. They are affordable and safe for use in facilities with low-capacity needs. Additionally, schools and training facilities can use the manual production lines for informative purposes. The lines provide students with hands-on experiences on the water bottling process from start to finish.

Industries can use the automatic or semi-automatic pet bottle water filling production lines depending on the industry's specific needs. Optimal efficiency is produced at a low cost when the semi-automatic and fully automatic lines are used.

Franchise businesses with large-scale bottled water production needs benefit the most from fully-automated, high-capacity production lines. They are ideal for use in the food and beverage industry and are the standard in large-scale bottled water production.

The different types of pet bottle water filling production lines are also suitable for use in the following facilities:

• Supermarkets: They sell an assortment of bottled water brands to cater to diverse customer preferences.
• Aeroplanes: Passengers on domestic and international flights are provided with bottled water.
• Hotels: Guests staying at all-inclusive hotels are offered bottled water for free or at a cost.
• Medical Facilities: Bottled water is supplied in hospitals and nursing homes for patient care and administrative use.
• Events: Bottled water is sold or offered to participants and attendees during sporting, musical, and cultural events.

Choosing the right PET bottle water filling production line

• Business needs analysis:

  Understand the unique requirements of the business, including bottle types, production speed, and the scale of operation. Consider the functional features the business needs, such as whether to fill bottles with other non-water liquids.

• Production capacity:

  Select a production line with an appropriate production capacity to meet business demand. Consider factors such as bottle-filling machine speed, the number of machines, and the overall efficiency of the production line.

• Machine quality:

  Choose a production line with high-quality machines to ensure stable operation and long life. Check the build quality, materials, and processes of key machines like the bottle-filling machine, capping machine, and labeling machine.

• Flexibility:

  Choose a production line with flexible machines so the business can adjust its production plan as needed in the future. For example, consider machines that can handle different bottle sizes or changeover quickly for production with different types of liquids.

• Automation level:

  Choose a production line with an appropriate level of automation according to the business's available labor resources and budget. Highly automated production lines can reduce labor costs and improve efficiency; however, they may require higher initial investment.

• Energy efficiency:

  Consider the energy consumption of the production line and opt for energy-efficient equipment to reduce operating costs and environmental impact.

• After-sales service and support:

  Choose a manufacturer who provides solid after-sales service and support. Ensure the availability of technical support, spare parts, and maintenance services to help the business solve problems quickly during operation.

• Cost and budget:

  Consider the overall cost of the production line, including the purchase cost, installation cost, operating cost, etc.—choose a cost-effective production line while staying within the company's budget.

FAQ

Q1: What are the key components of a PET bottle water filling production line?

A1: The key components include a bottle unscrambler, a bottle washer, an air dryer, a filler, a capping machine, a conveyor system, aCTS control system, a machine frame, a bottle gripper, a laser coding machine, a dhauke machine, and a bottle seamer.

Q2: What are the production rates of PET bottle water filling production lines?

A2: The production rate depends on the size and specification of the production line. Commonly, it ranges from 2,000 to 60,000 bottles per hour.

Q3: What types of containers can be used with PET bottle water filling production lines?

A3: These production lines are designed for PET bottles. However, some can also be used for other containers, such as glass or plastic containers, if they have the appropriate filling systems and modifications.

Q4: What are the overall dimensions of a typical PET bottle water filling production line?

A4: The overall dimensions of the production line are large and depend on the specification and model. The size of the line might be from a meter to several meters in length, width, and height.